Clutch Assembly: Installation
- Align dowel holes in pressure plate with flywheel dowels. Using clutch alignment tool and ring gear holder, install disc and pressure plate. Tighten pressure plate bolts to specification in a crisscross pattern. See TORQUE SPECIFICATIONS at the end of this article.
- Ensure both dowel pins are installed in clutch housing. Clean release bearing sliding surface. Apply molybdenum disulfide grease to surface. Apply a light coating of grease to input shaft splines. Keep clutch disc and pressure plate surfaces free of grease and dirt.
- To complete installation, reverse removal procedure. Refill all fluids to proper level. Adjust clutch pedal height and free play. See CLUTCH PEDAL TRAVEL & HEIGHT under ADJUSTMENTS.
CLUTCH SPECIFICATIONS
| Application | In. (mm) | |
|---|---|---|
| Disc Thickness | ||
| Standard (New) | 0.33-0.36 (8.4-9.1) | |
| Service Limit | 0.24 (6.0) | |
| Disc Runout | 0.04 (1.0) | |
| Maximum Flywheel Runout | ||
| Standard (New) | 0.002 (0.05) | |
| Service Limit | 0.006 (0.15) | |
| Rivet Depth | ||
| Standard (New) | 0.05 (1.30) | |
| Service Limit | 0.008 (0.20) | |
NOTE:
Obtain radio anti-theft code number before disconnecting battery. After service, turn radio on. When CODE appears, enter code to restore radio operation.