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Fuel Tank Replacement: Removal

  1. Relieve the fuel pressure (see FUEL PRESSURE RELIEVING  ).
  2. Drain the fuel tank (see FUEL TANK DRAINING  ).
  3. Install the fuel tank unit.
  4. Loosen the rear wheel nuts slightly, then raise the vehicle, and make sure it is securely supported. Remove the rear wheels.
  5. Release the parking brake.
  6. Remove the fuel tank covers (A).
    Fig 1: Removing Fuel Tank Covers
    G03659747Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Remove the exhaust muffler (see EXHAUST PIPE AND MUFFLER REPLACEMENT ).
  8. Disconnect the fuel fill neck tube (A) and breather hose (B).
    Fig 2: Disconnecting Fuel Fill Neck Tube & Breather Hose
    G03659748Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Disconnect the vapor line (A) from the EVAP canister (B). Then disconnect the fuel line (C).
    Fig 3: Disconnecting Vapor Line From EVAP Canister
    G03659749Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Disconnect the wheel sensor 2P connector (A).
    Fig 4: Disconnecting Wheel Sensor 2P Connector
    G03659750Courtesy of AMERICAN HONDA MOTOR CO., INC.
  11. Remove the two flange bolts (A), and caliper body (B).
    Fig 5: Removing Flange Bolts
    G03659751Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Remove the brake hose mounting bolt (A).
    Fig 6: Removing Brake Hose Mounting Bolt
    G03659752Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Hook the caliper body (A) on to the damper spring (B).
    Fig 7: Hooking Caliper Body On To Damper Spring
    G03659753Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Remove the brake pads (see REAR BRAKE PAD INSPECTION AND REPLACEMENT ).
  15. Remove the parking brake cable (see PARKING BRAKE CABLE REPLACEMENT ).
  16. Remove the flange bolt (A)
    Fig 8: Removing Flange Bolt
    G03659754Courtesy of AMERICAN HONDA MOTOR CO., INC.
  17. Remove the parking brake cable bracket bolt (A).
    Fig 9: Removing Parking Brake Cable Bracket Bolt
    G03659755Courtesy of AMERICAN HONDA MOTOR CO., INC.
  18. Remove the heat shield (A). Place a jack or support under the suspension subframe. Remove the mounting bolts (B). Remove the rear suspension subframe.
    Fig 10: Removing Heat Shield
    G03659756Courtesy of AMERICAN HONDA MOTOR CO., INC.
  19. Remove the bolts (A) and the fuel tank straps (B).
    Fig 11: Removing Bolts & Fuel Tank Straps
    G03659757Courtesy of AMERICAN HONDA MOTOR CO., INC.
  20. Lift the fuel tank out of the subframe.