Fuel Pump Circuit Troubleshooting
If you suspect a problem with the fuel pump, check that the fuel pump actually runs; when it is on, you will hear some noise if you listen to the fuel fill port with the fuel fill cap removed. The fuel pump should run for 2 seconds when the ignition switch is first turned on. If the fuel pump does not make noise, check as follows:
- Turn the ignition switch OFF.
- Remove the left kick panel (see TRIM REMOVAL/INSTALLATION - DOOR AREAS ), then remove PGM-FI main relay 2 (FUEL PUMP) (A) from the under-dash fuse/relay box.
- Turn the ignition switch ON (II).
- Measure voltage between PGM-FI main relay 2 (FUEL PUMP) 4P connector terminal No. 4 and body ground.Fig 2: Measuring Voltage Between PGM-FI Main Relay 2 (FUEL PUMP) 4P Connector Terminal No. 4 And Body Ground
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
YES - Go to step 5.
NO -
- Replace PGM-FI main relay 1 (Fl MAIN).
- If needed, replace the under-dash fuse/relay box.
- Measure voltage between PGM-FI main relay 2 (FUEL PUMP) 4P connector terminal No. 1 and body ground.Fig 3: Measuring Voltage Between PGM-FI Main Relay 2 (FUEL PUMP) 4P Connector Terminal No. 1 And Body Ground
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
YES - Go to step 6.
NO -
- Replace the No. 19 FUEL PUMP (15 A) fuse in the under-dash fuse/relay box.
- If needed, replace the under-dash fuse/relay box.
- Turn the ignition switch OFF.
- Connect PGM-FI main relay 2 (FUEL PUMP) 4P connector terminal No. 3 to body ground with a jumper wire.
- Turn the ignition switch OFF.
- Jump the SCS line with the HDS.
- Disconnect ECM/PCM connector E (31P).
- Check for continuity between body ground and ECM/PCM connector terminal E17.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there continuity?
YES - Go to step 12.
NO - Repair open in the wire between PGM-FI main relay 2 (FUEL PUMP) and the ECM/PCM (E17).
- Reinstall PGM-FI main relay 2 (FUEL PUMP).
- Connect ECM/PCM connector terminal E7 to body ground with a jumper wire.
- Turn the ignition switch ON (II).
- Measure voltage between ECM/PCM connector terminal E17 and body ground.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
YES - Go to step 16.
NO - Replace PGM-FI main relay 2 (FUEL PUMP).
- Turn the ignition switch OFF.
- Reconnect ECM/PCM connector E (31P), and disconnect the jumper wire.
- Open the SCS line with the HDS.
- Turn the ignition switch OFF.
- Turn the ignition switch ON (II), and measure voltage between ECM/PCM connector terminal E17 and body ground within 2 seconds.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage ?
YES - Update the ECM/PCM if it does not have the latest software (see UPDATING THE ECM/PCM ), or substitute a known-good ECM/PCM (see SUBSTITUTING THE ECM/PCM ), then recheck. If the symptom/indication goes away with a known-good ECM/PCM, replace the original ECM/PCM; '04-05 models (see '04-05 MODELS ), '06-08 models (see '06-08 MODELS ).
NO - Go to step 21.
- Turn the ignition switch OFF.
- Remove the trunk floor.
- Remove the access panel from the floor.
- Turn the ignition switch ON (II), and measure voltage between fuel tank unit 5P connector terminal No. 5 and body ground within the first 2 seconds.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
YES - Go to step 29.
NO - Go to step 25.
- Turn the ignition switch OFF.
- Remove PGM-FI main relay 2 (FUEL PUMP).
- Connect PGM-FI main relay 2 (FUEL PUMP) 4P connector terminals No. 1 and No. 2 with a jumper wire.
- Turn the ignition switch ON (II), and measure voltage between fuel tank unit 5P connector terminal No. 5 and body ground.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there battery voltage?
YES - Replace PGM-FI main relay 2 (FUEL PUMP).
NO - Repair open in the wire between PGM-FI main relay 2 (FUEL PUMP) and the fuel tank unit 5P connector.
- Turn the ignition switch OFF.
- Check for continuity between fuel tank unit 5P connector terminal No. 4 and body ground.
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Is there continuity?
YES - Replace the fuel pump (see FUEL PUMP/FUEL GAUGE SENDING UNIT REPLACEMENT ).
NO - Repair open in the wire between the fuel tank unit 5P connector and G603.