Transfer Assembly: Inspection

Transfer Gear Backlash Measurement 

1. Set dial indicator (A) on the transfer companion flange (B); position the dial indicator tip (C) on the top of the bolt (D).
   Fig 1: Setting Dial Indicator On Transfer Companion Flange

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
2. Measure transfer gear backlash.

   Standard: 0.06-0.16 mm (0.002-0.006 in.) 

   Total Starting Torque Measurement 

3. Secure the transfer housing (A) in a bench vise (B) with soft jaws. To prevent damaging the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise.
   Fig 2: Measuring Starting Torque At Companion Flange

   Courtesy of AMERICAN HONDA MOTOR CO., INC.
4. Rotate the transfer companion flange several times to seat the tapered roller bearings.
5. Measure the starting torque at the companion flange (C) using a torque wrench (D) and a socket (E).

   Standard: 2.12-3.45 N.m 

   (21.6-35.2 kgf.cm, 18.7-30.6 lbf.in.) 

6. If the starting torque is out of standard, disassemble the transfer assembly and repair it.