Engine Block
ENGINE BLOCK SPECIFICATIONS
| Item | Measurement | Qualification | Standard or New | Service Limit |
|---|---|---|---|---|
| Block | Warpage of deck | 0.07 mm (0.003 in.) max. | 0.10 mm (0.004 in.) | |
| Bore diameter | 89.000-89.015 mm (3.5039-3.5045 in.) | 89.065 mm (3.5065 in.) | ||
| Bore taper | - | 0.05 mm (0.002 in.) | ||
| Reboring limit | - | 0.25 mm (0.01 in.) | ||
| Piston | Skirt O.D. at 16.0 mm (0.63 in.) from bottom of skirt | 88.975-88.985 mm (3.5029-3.5033 in.) | 88.965 mm (3.5026 in.) | |
| Clearance in cylinder | 0.015-0.040 mm (0.0006-0.0016 in.) | 0.08 mm (0.003 in.) | ||
| Ring groove width (J32A3) | Top | 1.240-1.250 mm (0.0488-0.0492 in.) | 1.27 mm (0.050 in.) | |
| Second | 1.220-1.230 mm (0.0480-0.0484 in.) | 1.25 mm (0.049 in.) | ||
| Oil | 2.805-2.825 mm (0.1104-0.1112 in.) | 2.85 mm (0.112 in.) | ||
| Ring groove width (J35A8) | Top | 1.250-1.260 mm (0.0492-0.0496 in.) | 1.27 mm (0.050 in.) | |
| Second | 1.220-1.230 mm (0.0480-0.0484 in.) | 1.25 mm (0.049 in.) | ||
| Oil | 2.805-2.825 mm (0.1104-0.1112 in.) | 2.85 mm (0.112 in.) | ||
| Piston ring | Ring-to-groove clearance (J32A3) | Top | 0.055-0.080 mm (0.0022-0.0031 in.) | 0.15 mm (0.006 in.) |
| Second | 0.030-0.055 mm (0.0012-0.0022 in.) | 0.13 mm (0.005 in.) | ||
| Ring-to-groove clearance (J35A8) | Top | 0.065-0.090 mm (0.0026-0.0035 in.) | 0.15 mm (0.006 in.) | |
| Second | 0.030-0.055 mm (0.0012-0.0022 in.) | 0.13 mm (0.005 in.) | ||
| Ring end gap | Top | 0.20-0.35 mm (0.008-0.014 in.) | 0.60 mm (0.024 in.) | |
| Second | 0.40-0.55 mm (0.016-0.022 in.) | 0.70 mm (0.028 in.) | ||
| Oil | 0.20-0.70 mm (0.008-0.028 in.) | 0.80 mm (0.031 in.) | ||
| Piston pin | O.D. | 21.962-21.965 mm (0.8646-0.8648 in.) | 21.954 mm (0.8643 in.) | |
| Pin-to-piston clearance | -0.0050 to +0.0010 mm (-0.00020 to +0.00004 in.) | 0.004 mm (0.0002 in.) | ||
| Connecting rod | Pin-to-rod clearance | 0.005-0.014 mm (0.0002-0.0006 in.) | 0.019 mm (0.0007 in.) | |
| Small-end bore diameter | 21.970-21.976 mm (0.8650-0.8652 in.) | - | ||
| Large-end bore diameter (nominal) | 58.0 mm (2.28 in.) | - | ||
| End play installed on crankshaft | 0.15-0.35 mm (0.006-0.014 in.) | 0.45 mm (0.018 in.) | ||
| Crankshaft | Main journal diameter | 71.976-72.000 mm (2.8337-2.8346 in.) | - | |
| Rod journal diameter | 54.976-55.000 mm (2.1644-2.1654 in.) | - | ||
| Rod/main journal taper | 0.005 mm (0.0002 in.) max. | 0.010 mm (0.0004 in.) | ||
| Rod/main journal out-of-round | 0.005 mm (0.0002 in.) max. | 0.010 mm (0.0004 in.) | ||
| End play | 0.10-0.35 mm (0.004-0.014 in.) | 0.45 mm (0.018 in.) | ||
| Runout | 0.025 mm (0.0010 in.) max. | 0.03 mm (0.0012 in.) | ||
| Crankshaft bearing | Main bearing-to-journal oil clearance | J32A3 | 0.020-0.044 mm (0.0008-0.0017 in.) | 0.050 mm (0.0020 in.) |
| J35A8 | 0.019-0.045 mm (0.0007-0.0018 in.) | 0.050 mm (0.0020 in.) | ||
| Rod bearing clearance | 0.020-0.044 mm (0.0008-0.0017 in.) | 0.050 mm (0.002 in.) |