Exploded View
NOTE:
Refer to the Exploded View as needed during the following procedure.
- Cut the lock tab (A) of the countershaft locknut (B) using a chisel (C).NOTE: Keep all of the chiseled particles out of the countershaft.
- Hold the countershaft securely using a wrench and a vise, loosen the locknut, and remove it. The locknut has left-hand threads.
- Place the countershaft 5th gear (A) on press bases (B), and place a shaft protector (C) between the countershaft (D) and a press to prevent damaging the countershaft.
- Support the bottom of the countershaft with one hand, then press the countershaft out of the press-fitted bearing (E) and the press-fitted reverse selector hub. The countershaft will drop down after pressing it out of the press-fitted reverse selector hub. Some reverse selector hubs are not press-fitted, and the countershaft will drop down after pressing it out of the press-fitted bearing.
- Remove the remaining parts from the countershaft.
- Inspect the bearing for galling and rough movement.
- Check the shaft bearing surfaces for scoring and excessive wear, and check the shaft splines for excessive wear and damage.NOTE: If the countershaft is worn or damaged, replace the countershaft with the same letter (A, B, or C) for identification as the identifying letter on the final driven gear.
- Check the idler gear axial clearance and the 4th gear axial clearance (see COUNTERSHAFT IDLER GEAR AND 4TH GEAR AXIAL CLEARANCE INSPECTION ).