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Injector Replacement

  1. Relieve the fuel pressure (see FUEL PRESSURE RELIEVING ).
  2. Remove the intake manifold (see REMOVAL ).
  3. Disconnect the connectors from the injectors (A).
    Fig 1: Injector, Fuel Rail, Injector Clips And Fuel Rail Mounting Bolts With Torque Specifications
    G05494498Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Disconnect the quick-connect fitting (B), and remove the nut (C).
  5. Remove the fuel rail mounting bolts (D) from the fuel rail (E).
  6. Remove the injector clips (F) from the injectors.
  7. Remove the injectors from the fuel rail.
  8. Coat the new O-rings (A) with clean engine oil, and insert the injectors (B) into the fuel rail (C).
    Fig 2: Identifying O-Rings, Injectors And Fuel Rail
    G05494499Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the injector clips (D).
  10. Coat the injector O-rings (E) with clean engine oil.
  11. Install the injectors in the injector base (F).
  12. Install the fuel rail mounting nuts.
  13. Connect the connectors on the injectors.
  14. Connect the quick-connect fittings.
  15. Turn the ignition switch ON (II), but do not operate the starter. After the fuel pump runs for about 2 seconds, the fuel rail will be pressurized. Repeat this two or three times, then check for fuel leakage.
  16. Install the intake manifold (see INSTALLATION ).
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