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Piston, Pin, and Connecting Rod Replacement: Disassembly

  1. Remove the pistons from the engine block (see CRANKSHAFT AND PISTON REMOVAL )
  2. Apply new engine oil to the piston pin snap rings (A) and turn them in the ring grooves until the end gaps are lined up with the cutouts in the piston pin bores(B)
    NOTE: Take care not to damage the ring grooves
    Fig 1: Identifying Piston Snap Rings
    G05987050Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the snap rings (A) from both sides of each piston Start at the cutout in the piston pin bore Remove the snap rings carefully so they do not go flying or get lost Wear eye protection
    Fig 2: Removing Snap Rings
    G05987051Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Separately heat each piston and connecting rod assembly to about 158°F (70°C), then remove the piston pin
Fig 3: Removing Piston Pin
G05987052Courtesy of AMERICAN HONDA MOTOR CO., INC.