Exploded View

Fig 1: Exploded View Of Transfer Assembly

Courtesy of AMERICAN HONDA MOTOR CO., INC.

Special Tools Required

Companion flange holder 07XAB-0010101

NOTE: To prevent damage to the transfer housing, always use soft jaws or equivalent materials between the transfer housing and the vise

Remove the transfer cover (A) from the transfer housing (B)

Fig 2: Identifying Transfer Hypoid Drive Gear And Shaft Assembly
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Remove the transfer hypoid drive gear/shaft assembly (C), 25 mm thrust shim (D), and the tapered roller bearing (E)
Remove the O-ring (F) from the transfer cover
Drain the transfer fluid (hypoid gear oil) from the transfer housing
Cut the lock tab on the locknut using a chisel

Fig 3: Cutting Lock Tab On Locknut
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Secure the transfer housing in a bench vise with soft jaws

Fig 4: Removing Companion Flange Holder
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Install the companion flange holder on the companion flange, then loosen the locknut
Remove the companion flange holder
Remove the locknut (A), the conical spring washer (B), the back-up ring (C), the O-ring (D), and the companion flange (E) from the transfer output shaft (hypoid gear) (F)

Fig 5: Identifying Locknut, Conical Spring Washer, Back-Up Ring And O-Ring
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Remove the transfer output shaft (hypoid gear) (A) from the transfer housing (B), then remove the thrust washer (C) and the transfer spacer (D) from the transfer output shaft (hypoid gear)

Fig 6: Identifying Transfer Output Shaft (Hypoid Gear)
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Remove the oil seal (A) and the tapered roller bearing (B) from the transfer housing

Fig 7: Identifying Oil Seal And Tapered Roller Bearing
Courtesy of AMERICAN HONDA MOTOR CO., INC.