Exploded View

Fig 1: Exploded View Of Idler Gear Shaft Assembly

Courtesy of AMERICAN HONDA MOTOR CO., INC.

NOTE: Refer to the Exploded View as needed during the following procedure.

Remove the 41.5 mm washer (A) and the 27.5 x 41 x 2.5 mm thrust needle bearing (B).

Fig 2: Locating 41.5 mm Washer, 27.5 x 41 x 2.5 mm Thrust Needle Bearing, Snap Ring, Cotter Retainer And 32.5 mm Cotters
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Remove the snap ring (C), the cotter retainer (D), and the 32.5 mm cotters (E) from the idler gear shaft (F).
Place the idler gear (A) on press bases (B), and place a spacer (C) between the idler gear shaft (D) and the press to prevent damaging the idler gear shaft.

Fig 3: Removing Idler Gear Using Press
Courtesy of AMERICAN HONDA MOTOR CO., INC.
Remove the idler gear using a press.
Inspect the bearings for galling and rough movement.
Check the shaft bearing surfaces for scoring and excessive wear.
Check the idler gear shaft installation height (see IDLER GEAR SHAFT INSTALLATION HEIGHT INSPECTION/ADJUSTMENT ).