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Transmission Installation

Special Tools Required 

NOTE: Use fender covers to avoid damaging painted surfaces.
  1. If you did not clean the ATF cooler after removing the transmission, and you are installing an overhauled or remanufactured transmission, clean the ATF cooler (see ATF COOLER CLEANING  ), failure to do this can cause a repeat transmission failure.
  2. Apply ATF to a new O-ring (A), and install the O-ring over the torque converter (B). Then install the torque converter on the mainshaft (C).
    NOTE: Make sure the torque converter is fully engaged on the mainshaft, the starter shaft, and the ATF pump drive gear. Failure to do so will result in severe transmission or engine damage.
    Fig 1: Locating O-Ring, Torque Converter And Mainshaft
    G08057447Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Install the 14x20 mm dowel pin (D) and the 10x20 mm dowel pin (E) in the torque converter housing.
  4. Place the transmission on the jack, and raise it to engine level.
  5. Attach the transmission to the engine, and install the lower transmission housing mounting bolts.
    Fig 2: Lower Transmission Housing Mounting Bolts With Torque Specifications
    G08057448Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the rear transmission housing mounting bolts.
    NOTE: Be careful not to damage the crankshaft position (CKP) sensor.
    Fig 3: Rear Transmission Housing Mounting Bolts With Torque Specifications
    G08057449Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Connect the CKP sensor connector (A), and install the CKP sensor cover (B).
    Fig 4: Locating CKP Sensor Connector And CKP Sensor Cover With Torque Specifications
    G08057450Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the upper transmission housing mounting bolts.
    Fig 5: Locating Upper Transmission Housing Mounting Bolts With Torque Specifications
    G08057451Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the transmission housing mounting bolt (A).
    Fig 6: Locating Transmission Housing Mounting With Torque Specifications
    G08057452Courtesy of AMERICAN HONDA MOTOR CO., INC.
  10. Install the front engine mount bracket (B) with new bolts.
  11. Secure the harness clamp bracket (C) with new bolt.
  12. Install a new set ring (A) on the intermediate shaft (B).
    Fig 7: Locating Set Ring And Intermediate Shaft With Torque Specifications
    G08057453Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Clean the areas where the intermediate shaft is inserted into the transmission (differential) with solvent, and dry with compressed air. Apply ATF to the intermediate shaft splines (C), then install the intermediate shaft, be sure not to allow dust or other foreign particles to enter the transmission.
    NOTE: Insert the intermediate shaft carefully to prevent damaging the oil seal (D).
  14. Install the rear warm up three way catalytic converter (rear WU-TWC) bracket (E) and the heat shield (F).
  15. Install a new set ring (A) on the left driveshaft (B).
    Fig 8: Locating Set Ring And Left Driveshaft
    G08057454Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Clean the areas where the left driveshaft is inserted into the transmission (differential) with solvent, and dry with compressed air. Then install the left driveshaft, be sure not to allow dust or other foreign particles to enter the transmission. Turn the steering knuckle fully outward, and slide the driveshaft into the differential until you feel its set ring fully engage the side gear.
    NOTE: Insert the intermediate shaft carefully to prevent damaging the oil seal (C).
  17. Apply the recommended grease to the right driveshaft inboard joint splines (see step 4 under FRONT DRIVESHAFT REASSEMBLY
  18. Slide the right driveshaft over the intermediate shaft splines until you feel the driveshaft fully engage the intermediate shaft set ring.
  19. Support the front subframe (A) with the front subframe adapter (EQS02BMDXSB0) and a jack, and lift it up to the body.
    Fig 9: Supporting Front Subframe With Front Subframe Adapter And Jack
    G08057455Courtesy of AMERICAN HONDA MOTOR CO., INC.
  20. Loosely install new subframe mounting bolts: front (A), rear (B), rear stiffeners (C) and mounting bolts (D), and front stiffeners (E) and mounting bolts (F).
    Fig 10: Locating Subframe Mounting With Torque Specifications
    G08057456Courtesy of AMERICAN HONDA MOTOR CO., INC.
  21. Loosely tighten the right rear subframe mounting bolt (A); insert the subframe alignment pin (070AG-SJAA10S) through the positioning hole (B) on the rear stiffener, through the positioning hole (C) on the subframe, and into the positioning hole (D) on the body, then tighten the right rear subframe mounting bolt.
    Fig 11: Locating Right Rear Subframe Mounting With Torque Specifications
    G08057457Courtesy of AMERICAN HONDA MOTOR CO., INC.
  22. Loosely tighten the left rear subframe mounting bolt with same procedure as the right rear using the subframe alignment pin (070AG-SJAA10S).
  23. Loosely tighten the right and left front subframe mounting bolts and the stiffener mounting bolts.
  24. Tighten the right rear mounting bolt to the specified torque.
  25. Tighten the left rear mounting bolt to the specified torque.
  26. Tighten the right and left front mounting bolts to the specified torque.
  27. Check that the positioning holes and slot are aligned using the subframe alignment pin (070AG-SJAA10S).
  28. Tighten the rear and front stiffener mounting bolts to the specified torque.
  29. Remove the jack and the front subframe adapter.
  30. Install the rear engine mount bolts (A), and install new rear engine mount bolts (B) on the front.
    Fig 12: Locating Rear Engine Mounting With Torque Specifications
    G08057458Courtesy of AMERICAN HONDA MOTOR CO., INC.
  31. Install the lower transmission mount bolts (A) and the transmission ground terminal bracket (B).
    Fig 13: Locating Lower Transmission Mounting With Torque Specifications
    G08057459Courtesy of AMERICAN HONDA MOTOR CO., INC.
  32. Attach the torque converter to the drive plate (A) with eight bolts (B). Rotate the crankshaft pulley as necessary to tighten the bolt to half of the specified torque, then to the final torque, in a crisscross pattern. After tightening the last bolt, check that the crankshaft rotates freely.
    Fig 14: Locating Drive Plate With Torque Specifications
    G08057460Courtesy of AMERICAN HONDA MOTOR CO., INC.
  33. install the torque converter cover (C).
  34. Connect the power steering fluid hose (A) to the line (B), and secure the hose with its hose clamp (C).
    Fig 15: Locating Power Steering Fluid Hose, Line And Hose Clamp
    G08057461Courtesy of AMERICAN HONDA MOTOR CO., INC.
  35. Turn the power steering fluid line clamp bracket (A) to seat on the rear mount bracket (B), and secure the bracket on the rear engine mount bracket.
    Fig 16: Locating Power Steering Fluid Line Clamp With Torque Specifications
    G08057462Courtesy of AMERICAN HONDA MOTOR CO., INC.
  36. Connect the power steering pressure switch connector.
    Fig 17: Locating Power Steering Pressure Switch Connector
    G08057463Courtesy of AMERICAN HONDA MOTOR CO., INC.
  37. Install the dowel pin (A) in the transmission, and install the transfer assembly (B) on the transmission.
    Fig 18: Locating Dowel Pin And Transfer Assembly With Torque Specifications
    G08057464Courtesy of AMERICAN HONDA MOTOR CO., INC.
  38. Secure the transfer breather hose bracket (A) on the transfer assembly with the bolt, and connect the breather hose (B) over the breather pipe (C) with facing the dot mark (D) to the rear side of the vehicle.
    Fig 19: Connecting Breather Hose Over Breather Pipe With Torque Specifications
    G08057465Courtesy of AMERICAN HONDA MOTOR CO., INC.
  39. Install the propeller shaft (A) to the transfer companion flange (B) by aligning the reference mark (C). Make sure you use new mounting bolts.
    Fig 20: Aligning Reference Mark Of Propeller Shaft And Transfer Companion Flange With Torque Specifications
    G08057466Courtesy of AMERICAN HONDA MOTOR CO., INC.
  40. Install the lower arm ball joints (A) to the knuckles (B) with new castle nuts (C), and secure the castle nuts with the lock pins (D).
    Fig 21: Locating Lower Arm Ball Joints, Knuckles, Castle Nuts And Lock Pins With Torque Specifications
    G08057467Courtesy of AMERICAN HONDA MOTOR CO., INC.
  41. Install the nuts (E) to the ball joint pins (F) on each stabilizer link (G). Insert a 6 mm Allen wrench (H) in the top of the ball joint pins, and tighten the nuts to the specified torque.
  42. Install the tie-rod end ball joints (I) to each knuckle with new nuts (J) and new cotter pins (K).
  43. Install exhaust pipe A with new self-locking nuts, its mount (B), and new gaskets (C).
    Fig 22: Locating Exhaust Pipe A Mount And Gaskets With Torque Specifications
    G08057468Courtesy of AMERICAN HONDA MOTOR CO., INC.
  44. Install the front subframe stiffener with new mounting bolts.
    Fig 23: Front Subframe Stiffener And Mounting Bolts With Torque Specifications
    G08057469Courtesy of AMERICAN HONDA MOTOR CO., INC.
  45. With active damper system/With headlight leveling system left side: Connect the front suspension stroke sensor connector (A), and install the harness clamps (B).
    Fig 24: Locating Front Suspension Stroke Sensor Connector And Harness Clamps
    G08057470Courtesy of AMERICAN HONDA MOTOR CO., INC.
  46. Install a new front engine mount bolt, and install the front engine mount stop (A) with new nuts and vacuum hose clamp (B).
    Fig 25: Locating Front Engine Mount Stop, Nuts And Vacuum Hose Clamp With Torque Specifications
    G08057471Courtesy of AMERICAN HONDA MOTOR CO., INC.
  47. Remove the engine support hanger, engine support hanger stands, and the engine balance bar.
  48. Install the connector bracket (A) on the front cylinder head.
    Fig 26: Locating Connector Bracket With Torque Specifications
    G08057472Courtesy of AMERICAN HONDA MOTOR CO., INC.
  49. Install the engine mount control solenoid valve bracket (A) to the rear cylinder head.
    Fig 27: Locating Engine Mount Control Solenoid Valve Bracket With Torque Specifications
    G08057473Courtesy of AMERICAN HONDA MOTOR CO., INC.
  50. Connect the ATF cooler hoses (A) to the ATF cooler line (B) and the ATF filter (C), then secure the hoses with the clips (D) (see ATF COOLER HOSE REPLACEMENT  ).
    Fig 28: Locating ATF Cooler Hoses, ATF Cooler Line, ATF Filter And Hoses Clips
    G08057474Courtesy of AMERICAN HONDA MOTOR CO., INC.
  51. Secure the harness cover (A) with the bolt.
    Fig 29: Locating Harness Cover And Bolt With Torque Specifications
    G08057475Courtesy of AMERICAN HONDA MOTOR CO., INC.
  52. Connect the transmission fluid pressure switch A (2nd clutch) connector (A) and the transmission fluid pressure switch D (5th clutch) connector (B).
    Fig 30: Locating Transmission Fluid Pressure Switch A (2nd Clutch) Connector And Transmission Fluid Pressure Switch D (5th Clutch) Connector
    G08057476Courtesy of AMERICAN HONDA MOTOR CO., INC.
  53. Secure the harness cover (A) with the bolt.
    Fig 31: Locating Harness Cover And Bolt With Torque Specifications
    G08057477Courtesy of AMERICAN HONDA MOTOR CO., INC.
  54. Install the harness bracket (A), then connect the transmission breather hose (B) to the breather pipe (C).
    Fig 32: Locating Harness Bracket, Transmission Breather Hose And Breather Pipe With Torque Specifications
    G08057478Courtesy of AMERICAN HONDA MOTOR CO., INC.
  55. Secure the harness cover (A) and the harness cover bracket (B) with the bolts, then install the harness cover (C).
    Fig 33: Locating Harness Cover, Harness Cover Bracket, Bolts And Harness Cover With Torque Specifications
    G08057479Courtesy of AMERICAN HONDA MOTOR CO., INC.
  56. Connect these connectors:
    • Transmission fluid pressure switch E (6th clutch) connector (D)
    • Transmission fluid pressure switch B (3rd clutch) connector (E)
    • A/T clutch pressure control solenoid valve D connector (F)
    • A/T clutch pressure control solenoid valve A connector (G)
    • A/T clutch pressure control solenoid valve B connector (H)
    • A/T clutch pressure control solenoid valve C connector (I)
    • Line pressure switch connector (J)
    • Line pressure solenoid valve A connector (K)
    • Shift solenoid valve B connector (L)
    • Shift solenoid valve A connector (M)
  57. Install the harness cover (A) to the ATF filter holder (B).
    Fig 34: Locating Harness Cover And ATF Filter Holder
    G08057480Courtesy of AMERICAN HONDA MOTOR CO., INC.
  58. Connect the input shaft (mainshaft) speed sensor connector (A) and the output shaft (countershaft) speed sensor connector (B), then install the harness clamp (C).
    Fig 35: Locating Input Shaft (Mainshaft) Speed Sensor Connector, Output Shaft (Countershaft) Speed Sensor Connector And Harness Clamp
    G08057481Courtesy of AMERICAN HONDA MOTOR CO., INC.
  59. Connect the transmission fluid pressure switch C (4th clutch) connector (A), then install the harness clamp (B).
    Fig 36: Locating Transmission Fluid Pressure Switch C (4th Clutch) Connector And Harness Clamp
    G08057482Courtesy of AMERICAN HONDA MOTOR CO., INC.
  60. Connect the shift solenoid valve C connector (A).
    Fig 37: Locating Shift Solenoid Valve C Connector
    G08057483Courtesy of AMERICAN HONDA MOTOR CO., INC.
  61. Install the harness clamp (B) to the dipstick guide tube.
  62. Connect the ATF temperature sensor connector (A), then install the harness clamps (B).
    Fig 38: Locating ATF Temperature Sensor Connector And Harness Clamps
    G08057484Courtesy of AMERICAN HONDA MOTOR CO., INC.
  63. Install the shift cable bracket (A) with the nuts (B).
    Fig 39: Locating Shift Cable Bracket And Nuts With Torque Specifications
    G08057485Courtesy of AMERICAN HONDA MOTOR CO., INC.
  64. Apply molybdenum grease to the center of the bushing (A) on the shift cable end (B). Attach the shift cable end to the control lever (C), then insert the control pin (D) into the control lever hole through the shift cable end, and secure the control pin with the spring clip (E).
    Fig 40: Locating Bushing, Shift Cable End, Control Lever, Control Pin And Spring Clip
    G08057486Courtesy of AMERICAN HONDA MOTOR CO., INC.
  65. Connect the transmission range switch connector.
    Fig 41: Identifying Transmission Range Switch Connector
    G08057487Courtesy of AMERICAN HONDA MOTOR CO., INC.
  66. Install the starter (A) and a new gasket (B).
    Fig 42: Locating Starter And Gasket With Torque Specifications
    G08057488Courtesy of AMERICAN HONDA MOTOR CO., INC.
  67. Install the positive starter cable (C), and install the harness clamp (D). Connect the S terminal connector (E).
  68. Install the transfer breather box bracket (A), and install the breather hose (B) to the clamp (C) at the dot mark (D).
    Fig 43: Locating Transfer Breather Box With Torque Specifications
    G08057489Courtesy of AMERICAN HONDA MOTOR CO., INC.
  69. Install the power steering pump outlet hose (A) with a new O-ring (B) to the power steering pump, and install the hose clamp bolt (C).
    Fig 44: Locating Power Steering Pump Outlet Hose With Torque Specifications
    G08057490Courtesy of AMERICAN HONDA MOTOR CO., INC.
  70. Remove the steering wheel holder tool, then connect the steering joint (see INSTALLATION ).
  71. Refill the power steering fluid reservoir with fluid to the upper level line.
  72. Refill the transmission with ATF (see step  8 under ATF Replacement  ).
  73. Install the battery base bracket and the battery base.
  74. Install the air cleaner housing and the intake air duct.
  75. Install the engine cover (see step 57 under ENGINE INSTALLATION
  76. Install the main under-hood fuse box on the battery base, and install the fuse box on its bracket.
  77. Do the battery installation procedure (see RECONNECTION ).
  78. Install the front bulkhead cover (see FRONT BULKHEAD COVER REPLACEMENT ).
  79. Install the service caps on the cowl cover.
  80. Install the splash shield (A) and the front undercover (B).
    Fig 45: Locating Splash Shield And Front Undercover With Torque Specifications
    G08057491Courtesy of AMERICAN HONDA MOTOR CO., INC.
  81. Install the front wheels.
  82. Set the parking brake, start the engine at fast idle, and turn the steering wheel from lock-to-lock several times to bleed air from the system. Recheck the fluid level, and refill if necessary.
  83. Set the parking brake. Start the engine, and shift the transmission through all positions three times. Check the shift lever operation, A/T gear position indicator operation, and the shift cable adjustment.
  84. Check and adjust the front wheel alignment (see WHEEL ALIGNMENT ).
  85. Start the engine in P or N position, and warm it up to normal operating temperature (the radiator fan comes on).
  86. Check the ATF level (see ATF LEVEL CHECK  ).
  87. Road test vehicle (see ROAD TEST  ).