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Transmission Installation

WARNING: This page is about a different variant/trim than selected.

Special Tools Required 

NOTE: Use fender covers to avoid damaging painted surfaces.
  1. Check the release bearing, and reinstall the release bearing and the release fork with the appropriate grease (see TRANSMISSION SIDE ).
  2. Make sure the 14 x 20 mm dowel pin (A) and the 10 x 20 mm dowel pin (B) are installed in the clutch housing.
    Fig 1: Identifying Dowel Pins
    G08066002Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Place the transmission on the transmission jack, and raise it to the engine level.
  4. Align the transmission mainshaft and the clutch pressure plate, then move the transmission inward until there is no gap between the transmission housing and the engine block.
  5. Install the lower transmission mounting bolts. Front side

    Front side 

    Fig 2: Lower Transmission Mounting Bolts With Torque Specifications - Front Side
    G08066003Courtesy of AMERICAN HONDA MOTOR CO., INC.

    Rear side 

    Fig 3: Lower Transmission Mounting Bolts With Torque Specifications - Rear Side
    G08066004Courtesy of AMERICAN HONDA MOTOR CO., INC.
  6. Install the harness clamp bracket (A).
    Fig 4: Harness Clamp Bracket With Torque Specifications
    G08066005Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. Connect the CKP sensor connector (A), then install the harness clamp (B) and the CKP sensor cover (C).
    Fig 5: CKP Sensor Connector, Harness Clamp And CKP Sensor Cover With Torque Specifications
    G08066006Courtesy of AMERICAN HONDA MOTOR CO., INC.
  8. Install the clutch cover (A).
    Fig 6: Clutch Cover With Torque Specifications
    G08066007Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. Install the intermediate shaft (see INTERMEDIATE SHAFT INSTALLATION ).
  10. Install both driveshafts (see FRONT DRIVESHAFT INSTALLATION ).
  11. Install the lower transmission mount (A) with new bolts.
    Fig 7: Lower Transmission Mount With Torque Specifications
    G08066008Courtesy of AMERICAN HONDA MOTOR CO., INC.
  12. Install the front engine mount bracket (A) with new bolts.
    Fig 8: Front Engine Mount Bracket With Torque Specifications
    G08066009Courtesy of AMERICAN HONDA MOTOR CO., INC.
  13. Install the front engine mount (A) with a new bolt, loosely tighten.
    Fig 9: Front Engine Mount With Torque Specifications
    G08066010Courtesy of AMERICAN HONDA MOTOR CO., INC.
  14. Support the front subframe with the subframe adapter (VSB02C000016) and a jack.
    Fig 10: Identifying Subframe Adapter
    G08066011Courtesy of AMERICAN HONDA MOTOR CO., INC.
  15. Lift the front subframe (A) up to the body.
    Fig 11: Front Subframe And Bolts With Torque Specifications
    G08066012Courtesy of AMERICAN HONDA MOTOR CO., INC.
  16. Install the front stiffeners; loosely install new bolts (B) to the body through the front subframe, and loosely install the bolts (C) to the body.
  17. Install the rear stiffeners; loosely install new bolts (D) to the body through the front subframe, and loosely install new bolts (E) to the body.
  18. Loosely tighten the front subframe mounting bolt (A) and the stiffener mounting bolt (B) in the right rear stiffener, until the front subframe insulator contacts the body; insert the subframe alignment pin (070AG-SJAA10S) through the positioning slot (C) on the right rear stiffener, through the positioning hole (D) on the front subframe, and into the positioning hole on the body.
    Fig 12: Identifying Positioning Slot, Positioning Hole On Front Subframe, Front And Stiffener Subframe Mounting Bolt
    G08066013Courtesy of AMERICAN HONDA MOTOR CO., INC.
  19. Loosely tighten the front subframe mounting bolt in the left rear stiffener in the same manner as in step  18.
  20. Reinsert the subframe alignment pin through the positioning slot on the right rear stiffener, through the positioning hole on the front subframe, and into the positioning hole on the body, then tighten the front subframe mounting bolt to the specified torque.
  21. Tighten the front subframe mounting bolt in the left rear stiffener in the same manner as in step  20.
  22. Tighten the front subframe mounting bolts in the right front stiffener and the left front stiffener to the specified torque.
  23. Check that the positioning holes and slots are aligned using the subframe alignment pin.
  24. Tighten the front and rear stiffener mounting bolts to the specified torque.
  25. Remove the subframe adapter and the jack.
  26. Install the lower transmission mount mounting nuts.
    Fig 13: Lower Transmission Mount Mounting Nuts With Torque Specifications
    G08066014Courtesy of AMERICAN HONDA MOTOR CO., INC.
  27. Install the subframe middle mount (A) on both sides with new bolts.
    Fig 14: Subframe Middle Mount With Torque Specifications
    G08066015Courtesy of AMERICAN HONDA MOTOR CO., INC.
  28. Install exhaust pipes A and B (see J37A4 ENGINE (WITH SH-AWD) ).
  29. Install the dowel pin (A) in the transmission, and install the transfer assembly (B) on the transmission.
    Fig 15: Dowel Pin And Transfer Assembly With Torque Specifications
    G08066016Courtesy of AMERICAN HONDA MOTOR CO., INC.
  30. Connect the breather hose (A) over the breather pipe (B) with facing the dot mark (C) to the rear side of the vehicle, and install the hose on the clamp (D) at the dot mark (E).
    Fig 16: Identifying Breather Hose, Breather Pipe, Dot Mark And Clamp
    G08066017Courtesy of AMERICAN HONDA MOTOR CO., INC.
  31. Install the propeller shaft (see PROPELLER SHAFT INSTALLATION ).
  32. Connect the vacuum hose (A) located under the front engine mount.
    Fig 17: Identifying Vacuum Hose
    G08066018Courtesy of AMERICAN HONDA MOTOR CO., INC.
  33. Connect the knuckle ball joint and the lower arm (see KNUCKLE/HUB/WHEEL BEARING REPLACEMENT ).
  34. Install the cotter pin to the knuckle ball joint (see KNUCKLE/HUB/WHEEL BEARING REPLACEMENT ).
  35. Connect the tie-rod end ball joint and the knuckle (see KNUCKLE/HUB/WHEEL BEARING REPLACEMENT ).
  36. Install the cotter pin to the tie-rod end ball joint (see KNUCKLE/HUB/WHEEL BEARING REPLACEMENT ).
  37. Install the damper fork (see INSTALLATION ).
  38. Lower the vehicle.
  39. Install the upper transmission mounting bolts (A).
    Fig 18: Upper Transmission Mounting Bolts With Torque Specifications
    G08066019Courtesy of AMERICAN HONDA MOTOR CO., INC.
  40. Install the upper transmission mount bracket (A) with new bolts, and connect the ground cable (B).
    Fig 19: Upper Transmission Mount Bracket And Ground Cable With Torque Specifications
    G08066020Courtesy of AMERICAN HONDA MOTOR CO., INC.
  41. Connect the upper transmission mount bracket (A) and the upper transmission mount (B) with new bolts loosely installed.
    NOTE: If the bolt (C) was loosened by mistake during removal, the upper transmission mount must be replaced as an assembly.
    Fig 20: Upper Transmission Mount Bracket, Upper Transmission Mount And Bolts With Torque Specifications
    G08066021Courtesy of AMERICAN HONDA MOTOR CO., INC.
  42. Connect the rear engine mount (A) and the rear engine mount bracket (B) with a new bolt loosely installed.
    Fig 21: Rear Engine Mount And Rear Engine Mount Bracket With Torque Specifications
    G08066022Courtesy of AMERICAN HONDA MOTOR CO., INC.
  43. Connect the front engine mount (A) and the front subframe with new bolts.
    Fig 22: Front Engine Mount With Torque Specifications
    G08066023Courtesy of AMERICAN HONDA MOTOR CO., INC.
  44. Install the front engine mount stop (A) and the vacuum pipe bracket (B) with new nuts, then connect the vacuum hose (C).
    Fig 23: Front Engine Mount Stop, Vacuum Pipe Bracket And Vacuum Hose With Torque Specifications
    G08066024Courtesy of AMERICAN HONDA MOTOR CO., INC.
  45. Remove the engine support hanger, the engine hanger balance bar, and the 2008 V6 attachment arm from the engine.
  46. Torque the bolts that were tightened loosely in steps  13,  41, and  42.
  47. Install the engine mount control solenoid valve bracket (A) to the rear cylinder head.
    Fig 24: Engine Mount Control Solenoid Valve Bracket With Torque Specifications
    G08066025Courtesy of AMERICAN HONDA MOTOR CO., INC.
  48. Install the connector bracket (A) to the front cylinder head.
    Fig 25: Connector Bracket With Torque Specifications
    G08066026Courtesy of AMERICAN HONDA MOTOR CO., INC.
  49. Apply a light coat of super high temp urea grease (P/N 08798- 9002) to the end of the slave cylinder push rod. Install the slave cylinder (A) and the clutch line bracket (B). Be careful not to bend the clutch line.
    Fig 26: Slave Cylinder And Clutch Line Bracket With Torque Specifications
    G08066027Courtesy of AMERICAN HONDA MOTOR CO., INC.
  50. Apply a light coat of silicone grease (P/N 08C30-B0234M) to the cable ends (A) and connect the cable ends to the select lever (B) and the change lever (C), then install the shift cable bracket (D) and the lock pins (E). Do not bend or damage the shift cables.
    NOTE: Make sure not to get any silicone grease on the terminal part of the connectors and switches, especially if you have silicone grease on your hands or gloves.
    Fig 27: Cable Ends, Select Lever, Change Lever, Shift Cable Bracket And Lock Pins With Torque Specifications
    G08066028Courtesy of AMERICAN HONDA MOTOR CO., INC.
  51. Install the harness bracket (A).
    Fig 28: Harness Bracket With Torque Specifications
    G08066029Courtesy of AMERICAN HONDA MOTOR CO., INC.
  52. Install the harness holder (A) and the harness clamps (B), then connect the reverse lockout solenoid connector (C).
    Fig 29: Reverse Lockout Solenoid Connector, Harness Holder And Harness Clamps With Torque Specifications
    G08066030Courtesy of AMERICAN HONDA MOTOR CO., INC.
  53. Install the harness clamps (A), then connect the back-up light switch connector (B), the input shaft (mainshaft) speed sensor connector (C), the output shaft (countershaft) speed sensor connector (D), and the front secondary HO2S 4P connector (E).
    Fig 30: Identifying Back-Up Light Switch Connector, Front Secondary Ho2S 4P Connector, Harness Clamps, Input And Output Shaft Speed Sensor Connector
    G08066031Courtesy of AMERICAN HONDA MOTOR CO., INC.
  54. Install the starter (A) and the vacuum pipe bracket (B).
    Fig 31: Starter And Vacuum Pipe Bracket With Torque Specifications
    G08066032Courtesy of AMERICAN HONDA MOTOR CO., INC.
  55. Connect the positive starter cable (A) and the S terminal connector (B), and install the harness clamp (C).
    Fig 32: Positive Starter Cable, S Terminal Connector And Harness Clamp With Torque Specifications
    G08066033Courtesy of AMERICAN HONDA MOTOR CO., INC.
  56. Loosen the upper steering joint bolt (A), and slip the lower end of the steering joint (B) onto the pinion shaft (C).
    Fig 33: Identifying Lower End Of Steering Joint, Pinion Shaft, Groove, Bolt Hole, Upper And Lower Steering Joint Bolt
    G08066034Courtesy of AMERICAN HONDA MOTOR CO., INC.
  57. Align the bolt hole (D) on the steering joint with the groove (E) around the pinion shaft, then loosely install the lower steering joint bolt (F). Be sure that the joint bolt is securely in the groove in the pinion shaft.
  58. Remove the steering wheel holder tool (A).
    Fig 34: Identifying Steering Wheel Holder Tool
    G08066035Courtesy of AMERICAN HONDA MOTOR CO., INC.
  59. Tighten the upper and lower steering joint bolts (A) to the specified torque.
    Fig 35: Upper And Lower Steering Joint Bolts With Torque Specifications
    G08066036Courtesy of AMERICAN HONDA MOTOR CO., INC.
  60. Install the steering joint cover (B).
  61. Install the harness clamps (A), then connect the EPS connectors (B).
    Fig 36: Identifying Harness Clamps And EPS Connectors
    G08066037Courtesy of AMERICAN HONDA MOTOR CO., INC.
  62. Refill the transmission with MTF to the proper level (see TRANSMISSION FLUID INSPECTION AND REPLACEMENT  ).
  63. Install the battery base (A) and the harness clamps (B).
    Fig 37: Battery Base And Harness Clamps With Torque Specifications
    G08066038Courtesy of AMERICAN HONDA MOTOR CO., INC.
  64. Install the intake air duct (A).
    Fig 38: Identifying Intake Air Duct
    G08066039Courtesy of AMERICAN HONDA MOTOR CO., INC.
  65. Install the air cleaner assembly (see THROTTLE BODY CLEANING ).
  66. Do the battery installation procedure (see BATTERY REMOVAL AND INSTALLATION ).
  67. Install the air intake duct splash separator (A).
    Fig 39: Identifying Air Intake Duct Splash Separator
    G08066040Courtesy of AMERICAN HONDA MOTOR CO., INC.
  68. Install the front splash shield (see FRONT SPLASH SHIELD REPLACEMENT ).
  69. Place a floor jack under the lower arm, and raise the front suspension to load it with the vehicle's weight. Do not place the jack under the ball joint.
  70. Torque the following parts to the specified torque.
    • Damper fork mounting nut
    • Damper pinch bolt
    • Lower arm ball joint nut
  71. Install the strut brace (see FRAME BRACE REPLACEMENT ).
  72. Install the support strut (A) on both sides to the proper location.
    Fig 40: Identifying Support Strut
    G08066041Courtesy of AMERICAN HONDA MOTOR CO., INC.
  73. Install the engine compartment covers (see ENGINE COMPARTMENT COVER REPLACEMENT ).
  74. Check the wheel alignment (see WHEEL ALIGNMENT ).
  75. Check the shift lever and clutch operation.
  76. Test-drive the vehicle.