Exploded View
NOTE:
Refer to the EXPLODED VIEW as needed during the following procedure.
- Secure the final drive gear part of the countershaft in a bench vise with wood blocks, loosen the lock bolt (A), and remove it. The lock bolt has left-hand threads.NOTE: After this procedure, remove wood chips that may be stuck to the gear.
- Place the park gear (A) on press bases (B), and place a spacer (C) between the countershaft (D) and the press to prevent damaging the countershaft.
- Remove the ball bearing (A), 2nd gear (B), the 42.5 mm thrust shim (C), the 5th gear collar (D), the 42.5 x 52.5 x 2.5 mm thrust washer (E), 5th gear (F), 1st gear (G), the 53 x 57 x 20 mm needle bearing (H), and the park gear (I) using a press.
- Inspect the bearing for galling and rough movement.
- Check the shaft bearing surfaces for scoring and excessive wear, and check the shaft splines for excessive wear and damage.
- Check the countershaft 2nd gear axial clearance and the 5th gear axial clearance (see COUNTERSHAFT 2ND GEAR AND 5TH GEAR AXIAL CLEARANCE INSPECTION ), and check the 1st gear one-way clutch (see 1ST GEAR ONE-WAY CLUTCH INSPECTION ).