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Piston, Pin, and Connecting Rod Replacement: Disassembly

  1. Remove the pistons from the engine block (see CRANKSHAFT AND PISTON REMOVAL  ).
  2. Apply new engine oil to the piston pin snap rings (A) and turn them in the ring grooves until the end gaps are lined up with the cutouts in the piston pin bores (B).
    NOTE: Take care not to damage the ring grooves.
    Fig 1: Identifying Piston Pin Snap Rings And Piston Pin Bores
    G08075285Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Remove the snap rings (A) from both sides of each piston. Start at the cutout in the piston pin bore. Remove the snap rings carefully so they do not go flying or get lost. Wear eye protection.
    Fig 2: Removing Snap Rings From Both Sides Of Piston
    G08075286Courtesy of AMERICAN HONDA MOTOR CO., INC.
  4. Separately heat each piston and connecting rod assembly to about 158 °F (70 °C), then remove the piston pin.
    Fig 3: Heating Piston And Connecting Rod Assembly
    G08075287Courtesy of AMERICAN HONDA MOTOR CO., INC.