Repair and Diagnosis (Single Page)
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Quick Lookups
Common Specs & Procedures
DTC Index
Electrical Component Locations
Fluids
Technical Bulletins
Tire Fitment
Wiring Diagrams- System Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Starting/Charging
- Supplemental Restraints
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Accessories & Equipment
- Accessories Control Systems
- Radio, Telephone, Navigation
- 01 On Board Diagnostic (OBD)
- Radio system, On Board Diagnostic (OBD)
- General notes
- Radio system On Board Diagnostic (OBD), initiating program
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for radio system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Satellite Receiver, On Board Diagnostic (OBD)
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01 On Board Diagnostic (OBD)
- General notes
- Navigation system RNS 4.0 (Nav 4) On Board Diagnostic (OBD), initiating
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for navigation system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Function status register
- Adaptation (function 10)
- VAS 5051 tester or VAG 1551 scan tool, connecting and selecting functions
- Radio system, On Board Diagnostic (OBD)
- 91 Radio, Telephone, Navigation, Trip computer
- Radio systems
- General notes
- Radio system setup
- "Concert" radio system (coupe), general overview
- "Concert" radio system with BOSE sound system (coupe), general overview
- "Concert" radio system (Roadster), general overview
- "Concert" radio system with BOSE sound system (Roadster), general overview
- Radio units, removing and installing
- Loudspeakers, removing and installing
- Mid-range/bass speaker, removing and installing
- Removing and installing treble loudspeaker
- Removing and installing center loudspeaker
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (coupe)
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (Roadster)
- Removing and installing bass loudspeaker (subwoofer) below rear panel center trim (Roadster)
- CD changer (coupe), removing and installing
- CD changer (Roadster), removing and installing
- BOSE power amplifier (coupe), removing and installing
- BOSE power amplifier (Roadster), removing and installing
- Antenna amplifier, removing and installing
- Antenna cable, servicing
- Antenna (Roadster), removing and installing
- Telephone system, servicing
- Telephone system, servicing
- Telephone preparation
- Cellular phone preparation
- Cellular phone preparation (coupe), general overview
- Cellular phone preparation (Roadster), general overview
- Receiver mount (cellular car phone), removing and installing
- Hands-free microphone (coupe), removing and installing
- Hands-free microphone (Roadster), removing and installing
- Operating electronics and telephone interface control module (coupe), removing and installing
- Operating electronics and telephone interface control module (Roadster), removing and installing
- Telephone roof antenna (coupe up to m.y. 2001), removing and installing
- Telephone roof antenna (coupe from m.y. 2002), removing and installing
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- General description
- Navigation system BNS 4.0, design
- Plug connectors on reverse side of Control module for navigation with CD-mechanism -J401
- Navigation system BNS 4.0, general overview
- Function Selector Switch II -E272-, removing and installing
- Speaker (Telephone/Navigator) -R39-, removing and installing
- Antenna for Navigation System (GPS) -R50-, removing and installing
- Control module for navigation with CD-mechanism -J401- (coupe), removing and installing
- Control module for navigation with CD-mechanism -J401- (Roadster), removing and installing
- Radio systems
- 01 On Board Diagnostic (OBD)
- Radio, Telephone, Navigation
- Anti-Theft Systems
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- VAG 1551 Scan Tool (ST), connecting
- Airbag system with side airbags, On Board Diagnostic (OBD)
- General notes
- On Board Diagnostic (OBD), initiating program
- Check DTC memory
- DTC table
- Check control module versions
- Output Diagnostic Test Mode (DTM) (vehicles up to week 18.99)
- Output Diagnostic Test Mode (DTM) (vehicles from week 18.99 on)
- Airbag Control Module, coding
- Read measuring value block
- Measuring value blocks, summary
- Central locking system On Board Diagnostic (OBD)
- Ultrasonic interior monitoring, On Board Diagnostic (OBD)
- General notes
- TT Coupe, interior monitoring
- TT Roadster, interior monitoring
- On Board Diagnostic (OBD), initiating program
- Check DTC memory
- DTC table
- Check control module versions, TT Coupe and TT Roadster
- Output Diagnostic Test Mode (DTM)
- Function test of interior monitoring
- Code control module (TT Coupe)
- Code control module (TT Roadster)
- Read measuring value block
- Measuring value blocks, summary
- Adaptation
- Erase DTC memory
- End output
- 01 On Board Diagnostic (OBD)
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Body Exterior
- Communication Devices
- Radio, Telephone, Navigation
- 01 On Board Diagnostic (OBD)
- Radio system, On Board Diagnostic (OBD)
- General notes
- Radio system On Board Diagnostic (OBD), initiating program
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for radio system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Satellite Receiver, On Board Diagnostic (OBD)
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01 On Board Diagnostic (OBD)
- General notes
- Navigation system RNS 4.0 (Nav 4) On Board Diagnostic (OBD), initiating
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for navigation system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Function status register
- Adaptation (function 10)
- VAS 5051 tester or VAG 1551 scan tool, connecting and selecting functions
- Radio system, On Board Diagnostic (OBD)
- 91 Radio, Telephone, Navigation, Trip computer
- Radio systems
- General notes
- Radio system setup
- "Concert" radio system (coupe), general overview
- "Concert" radio system with BOSE sound system (coupe), general overview
- "Concert" radio system (Roadster), general overview
- "Concert" radio system with BOSE sound system (Roadster), general overview
- Radio units, removing and installing
- Loudspeakers, removing and installing
- Mid-range/bass speaker, removing and installing
- Removing and installing treble loudspeaker
- Removing and installing center loudspeaker
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (coupe)
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (Roadster)
- Removing and installing bass loudspeaker (subwoofer) below rear panel center trim (Roadster)
- CD changer (coupe), removing and installing
- CD changer (Roadster), removing and installing
- BOSE power amplifier (coupe), removing and installing
- BOSE power amplifier (Roadster), removing and installing
- Antenna amplifier, removing and installing
- Antenna cable, servicing
- Antenna (Roadster), removing and installing
- Telephone system, servicing
- Telephone system, servicing
- Telephone preparation
- Cellular phone preparation
- Cellular phone preparation (coupe), general overview
- Cellular phone preparation (Roadster), general overview
- Receiver mount (cellular car phone), removing and installing
- Hands-free microphone (coupe), removing and installing
- Hands-free microphone (Roadster), removing and installing
- Operating electronics and telephone interface control module (coupe), removing and installing
- Operating electronics and telephone interface control module (Roadster), removing and installing
- Telephone roof antenna (coupe up to m.y. 2001), removing and installing
- Telephone roof antenna (coupe from m.y. 2002), removing and installing
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- General description
- Navigation system BNS 4.0, design
- Plug connectors on reverse side of Control module for navigation with CD-mechanism -J401
- Navigation system BNS 4.0, general overview
- Function Selector Switch II -E272-, removing and installing
- Speaker (Telephone/Navigator) -R39-, removing and installing
- Antenna for Navigation System (GPS) -R50-, removing and installing
- Control module for navigation with CD-mechanism -J401- (coupe), removing and installing
- Control module for navigation with CD-mechanism -J401- (Roadster), removing and installing
- Radio systems
- 01 On Board Diagnostic (OBD)
- Radio, Telephone, Navigation
- Cruise Control Systems
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Entertainment Systems
- Radio, Telephone, Navigation
- 01 On Board Diagnostic (OBD)
- Radio system, On Board Diagnostic (OBD)
- General notes
- Radio system On Board Diagnostic (OBD), initiating program
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for radio system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Satellite Receiver, On Board Diagnostic (OBD)
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01 On Board Diagnostic (OBD)
- General notes
- Navigation system RNS 4.0 (Nav 4) On Board Diagnostic (OBD), initiating
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for navigation system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Function status register
- Adaptation (function 10)
- VAS 5051 tester or VAG 1551 scan tool, connecting and selecting functions
- Radio system, On Board Diagnostic (OBD)
- 91 Radio, Telephone, Navigation, Trip computer
- Radio systems
- General notes
- Radio system setup
- "Concert" radio system (coupe), general overview
- "Concert" radio system with BOSE sound system (coupe), general overview
- "Concert" radio system (Roadster), general overview
- "Concert" radio system with BOSE sound system (Roadster), general overview
- Radio units, removing and installing
- Loudspeakers, removing and installing
- Mid-range/bass speaker, removing and installing
- Removing and installing treble loudspeaker
- Removing and installing center loudspeaker
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (coupe)
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (Roadster)
- Removing and installing bass loudspeaker (subwoofer) below rear panel center trim (Roadster)
- CD changer (coupe), removing and installing
- CD changer (Roadster), removing and installing
- BOSE power amplifier (coupe), removing and installing
- BOSE power amplifier (Roadster), removing and installing
- Antenna amplifier, removing and installing
- Antenna cable, servicing
- Antenna (Roadster), removing and installing
- Telephone system, servicing
- Telephone system, servicing
- Telephone preparation
- Cellular phone preparation
- Cellular phone preparation (coupe), general overview
- Cellular phone preparation (Roadster), general overview
- Receiver mount (cellular car phone), removing and installing
- Hands-free microphone (coupe), removing and installing
- Hands-free microphone (Roadster), removing and installing
- Operating electronics and telephone interface control module (coupe), removing and installing
- Operating electronics and telephone interface control module (Roadster), removing and installing
- Telephone roof antenna (coupe up to m.y. 2001), removing and installing
- Telephone roof antenna (coupe from m.y. 2002), removing and installing
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- General description
- Navigation system BNS 4.0, design
- Plug connectors on reverse side of Control module for navigation with CD-mechanism -J401
- Navigation system BNS 4.0, general overview
- Function Selector Switch II -E272-, removing and installing
- Speaker (Telephone/Navigator) -R39-, removing and installing
- Antenna for Navigation System (GPS) -R50-, removing and installing
- Control module for navigation with CD-mechanism -J401- (coupe), removing and installing
- Control module for navigation with CD-mechanism -J401- (Roadster), removing and installing
- Radio systems
- 01 On Board Diagnostic (OBD)
- Radio, Telephone, Navigation
- Exterior Lights
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment
- Gauges & Instrument Panels
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Instrument Panels
- Description & Operation
- Component Locations
- Programming
- Self-Diagnostic System
- Entering On-Board Diagnostic Function Modes
- Function Mode 02: Retrieving DTC Memory
- Function Mode 03: Output Diagnostic Test
- Function Mode 05: Erasing DTC Memory
- Function Mode 06: Exiting On-Board Diagnostics
- Function Mode 07: Coding Instrument Cluster
- Function Mode 08: Reading Measured Value Block
- Function Mode 10: Adaptation
- Diagnostic Tests
- Component Tests
- Removal & Installation
- Wiring Diagrams
- Body Interior
- Headlights
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Ignition Switch/Steering Lock
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment
- Infotainment
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Radio, Telephone, Navigation
- 01 On Board Diagnostic (OBD)
- Radio system, On Board Diagnostic (OBD)
- General notes
- Radio system On Board Diagnostic (OBD), initiating program
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for radio system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Satellite Receiver, On Board Diagnostic (OBD)
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01 On Board Diagnostic (OBD)
- General notes
- Navigation system RNS 4.0 (Nav 4) On Board Diagnostic (OBD), initiating
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for navigation system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Function status register
- Adaptation (function 10)
- VAS 5051 tester or VAG 1551 scan tool, connecting and selecting functions
- Radio system, On Board Diagnostic (OBD)
- 91 Radio, Telephone, Navigation, Trip computer
- Radio systems
- General notes
- Radio system setup
- "Concert" radio system (coupe), general overview
- "Concert" radio system with BOSE sound system (coupe), general overview
- "Concert" radio system (Roadster), general overview
- "Concert" radio system with BOSE sound system (Roadster), general overview
- Radio units, removing and installing
- Loudspeakers, removing and installing
- Mid-range/bass speaker, removing and installing
- Removing and installing treble loudspeaker
- Removing and installing center loudspeaker
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (coupe)
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (Roadster)
- Removing and installing bass loudspeaker (subwoofer) below rear panel center trim (Roadster)
- CD changer (coupe), removing and installing
- CD changer (Roadster), removing and installing
- BOSE power amplifier (coupe), removing and installing
- BOSE power amplifier (Roadster), removing and installing
- Antenna amplifier, removing and installing
- Antenna cable, servicing
- Antenna (Roadster), removing and installing
- Telephone system, servicing
- Telephone system, servicing
- Telephone preparation
- Cellular phone preparation
- Cellular phone preparation (coupe), general overview
- Cellular phone preparation (Roadster), general overview
- Receiver mount (cellular car phone), removing and installing
- Hands-free microphone (coupe), removing and installing
- Hands-free microphone (Roadster), removing and installing
- Operating electronics and telephone interface control module (coupe), removing and installing
- Operating electronics and telephone interface control module (Roadster), removing and installing
- Telephone roof antenna (coupe up to m.y. 2001), removing and installing
- Telephone roof antenna (coupe from m.y. 2002), removing and installing
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- General description
- Navigation system BNS 4.0, design
- Plug connectors on reverse side of Control module for navigation with CD-mechanism -J401
- Navigation system BNS 4.0, general overview
- Function Selector Switch II -E272-, removing and installing
- Speaker (Telephone/Navigator) -R39-, removing and installing
- Antenna for Navigation System (GPS) -R50-, removing and installing
- Control module for navigation with CD-mechanism -J401- (coupe), removing and installing
- Control module for navigation with CD-mechanism -J401- (Roadster), removing and installing
- Radio systems
- 01 On Board Diagnostic (OBD)
- Body Interior
- Interior/Exterior Trim
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Body Exterior
- Interior/Illumination Lights
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Mirrors
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Body Exterior
- Seats
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Body Interior
- Steering Column Switches
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Radio, Telephone, Navigation
- 01 On Board Diagnostic (OBD)
- Radio system, On Board Diagnostic (OBD)
- General notes
- Radio system On Board Diagnostic (OBD), initiating program
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for radio system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Satellite Receiver, On Board Diagnostic (OBD)
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01 On Board Diagnostic (OBD)
- General notes
- Navigation system RNS 4.0 (Nav 4) On Board Diagnostic (OBD), initiating
- Safety precautions
- Check Control Module Versions (function 01)
- Check DTC Memory (function 02)
- Diagnostic Trouble Code (DTC) table for navigation system
- Output Diagnostic Test Mode (DTM) (function 03)
- Erase DTC Memory (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Function status register
- Adaptation (function 10)
- VAS 5051 tester or VAG 1551 scan tool, connecting and selecting functions
- Radio system, On Board Diagnostic (OBD)
- 91 Radio, Telephone, Navigation, Trip computer
- Radio systems
- General notes
- Radio system setup
- "Concert" radio system (coupe), general overview
- "Concert" radio system with BOSE sound system (coupe), general overview
- "Concert" radio system (Roadster), general overview
- "Concert" radio system with BOSE sound system (Roadster), general overview
- Radio units, removing and installing
- Loudspeakers, removing and installing
- Mid-range/bass speaker, removing and installing
- Removing and installing treble loudspeaker
- Removing and installing center loudspeaker
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (coupe)
- Removing and installing mid-range/bass loudspeaker (broadband speaker) in rear side trim (Roadster)
- Removing and installing bass loudspeaker (subwoofer) below rear panel center trim (Roadster)
- CD changer (coupe), removing and installing
- CD changer (Roadster), removing and installing
- BOSE power amplifier (coupe), removing and installing
- BOSE power amplifier (Roadster), removing and installing
- Antenna amplifier, removing and installing
- Antenna cable, servicing
- Antenna (Roadster), removing and installing
- Telephone system, servicing
- Telephone system, servicing
- Telephone preparation
- Cellular phone preparation
- Cellular phone preparation (coupe), general overview
- Cellular phone preparation (Roadster), general overview
- Receiver mount (cellular car phone), removing and installing
- Hands-free microphone (coupe), removing and installing
- Hands-free microphone (Roadster), removing and installing
- Operating electronics and telephone interface control module (coupe), removing and installing
- Operating electronics and telephone interface control module (Roadster), removing and installing
- Telephone roof antenna (coupe up to m.y. 2001), removing and installing
- Telephone roof antenna (coupe from m.y. 2002), removing and installing
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- Navigation system Nav 4 (BNS 4.0) from calendar week (KW) 04/01
- General description
- Navigation system BNS 4.0, design
- Plug connectors on reverse side of Control module for navigation with CD-mechanism -J401
- Navigation system BNS 4.0, general overview
- Function Selector Switch II -E272-, removing and installing
- Speaker (Telephone/Navigator) -R39-, removing and installing
- Antenna for Navigation System (GPS) -R50-, removing and installing
- Control module for navigation with CD-mechanism -J401- (coupe), removing and installing
- Control module for navigation with CD-mechanism -J401- (Roadster), removing and installing
- Radio systems
- 01 On Board Diagnostic (OBD)
- Steering Column Switches
- Electrical Equipment
- Window Motors & Regulators
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Power Windows
- Body Exterior
- Wiper/Washer Systems
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Wiring System (Data Link Connectors, Pwr Dist., Grnd Dist.)
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Accessories Control Systems
- Body & Frame
- Door Locks
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- VAG 1551 Scan Tool (ST), connecting
- Airbag system with side airbags, On Board Diagnostic (OBD)
- General notes
- On Board Diagnostic (OBD), initiating program
- Check DTC memory
- DTC table
- Check control module versions
- Output Diagnostic Test Mode (DTM) (vehicles up to week 18.99)
- Output Diagnostic Test Mode (DTM) (vehicles from week 18.99 on)
- Airbag Control Module, coding
- Read measuring value block
- Measuring value blocks, summary
- Central locking system On Board Diagnostic (OBD)
- Ultrasonic interior monitoring, On Board Diagnostic (OBD)
- General notes
- TT Coupe, interior monitoring
- TT Roadster, interior monitoring
- On Board Diagnostic (OBD), initiating program
- Check DTC memory
- DTC table
- Check control module versions, TT Coupe and TT Roadster
- Output Diagnostic Test Mode (DTM)
- Function test of interior monitoring
- Code control module (TT Coupe)
- Code control module (TT Roadster)
- Read measuring value block
- Measuring value blocks, summary
- Adaptation
- Erase DTC memory
- End output
- 01 On Board Diagnostic (OBD)
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Body Exterior
- Exterior Body Panels
- Body Collision Repair
- 00 - General, Technical Data
- 50 - Body - Front
- 51 - Body - Center, Chassis, Roof
- Roof, replacing
- Roof sidemember, replacing
- Cross panel, replacing
- Outer roof frame, replacing (Roadster)
- Front roof crossmember, replacing
- Rear roof frame, replacing
- Sidewall frame, replacing
- A-pillar, replacing
- A-pillar, replacing (Roadster)
- Reinforcement bar and inner A-pillar, replacing (Roadster)
- Outer sidemember, replacing
- Outer sidemember, replacing (Roadster)
- Seat crossmember, replacing
- Floor plate, replacing
- Sidemember reinforcement, replacing
- 53 - Body - Rear
- Rear panel (upper section), replacing
- Rear cross panel (inner section), replacing
- Taillight mount, replacing
- Rain channel, replacing
- Sidewall frame connecting panel
- Luggage compartment floor, partial replacement
- Luggage compartment floor, replacing
- Rear longmember, partial replacement
- Side panel, replacing
- Side panel, replacing (Roadster)
- Rear wheelhousing, replacing
- Body Collision Repair (General Information)
- 01 - Body Collision Repair - General Information
- Safety Instructions
- Safety Instructions
- Removing Components
- Battery, Welding Procedures
- Electronic Control Modules
- Paint, Glass, Upholstery, Trim
- Fuel Tank or Fuel Lines
- Air Conditioning
- Airbag System
- Seat Belts, Inspecting
- Working on Vehicles with Belt Tensioners
- Separating Work, Straightening Work and/or Dent Removal on Vehicles with Airbags
- Seats with Side Airbags, Removing
- General Information
- Expanded Foam Inserts
- Symbols
- Body Repair Tools
- Bonded Body Joints
- Corrosion Protection Measures
- Disposal Information
- Contact Corrosion Protection
- Sheet Steel Repairs
- Windshield Repair
- Aluminum Repairs
- Aluminum Panels
- Contact Corrosion
- Threads
- Bolts
- Paint
- Replacement Parts
- Safety Precautions
- Surface Treatment
- Cutting
- Removing Dents
- Reshaping
- Controlling Temperature when Heating
- Flanging
- Welding Repairs
- Assembly Section
- Panel
- Resistance Spot Welding
- Welding Aluminum
- Checking Weld Seams and Cast Joints
- Laser Weld Seam
- Rivets and Tools Overview
- Repairing Rivets
- Clinching
- Solid Rivet
- Pop Rivet
- Solid Rivet, Installing
- Punch Rivet, Installing
- Pop Rivet, Installing
- Rivet Problems
- Setting Edges
- Underlaying Material
- Filling Separating Cuts
- Bonded Joint
- Rivets Accessible from One Side
- Explanation of Symbols
- Riveting Legend
- Cavity Sealant
- Safety Instructions
- 01 - Body Collision Repair - General Information
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Body Collision Repair
- Exterior/Interior Trim
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Body Exterior
- Frames, Subframes & Crossmembers
- Body Collision Repair
- 00 - General, Technical Data
- 50 - Body - Front
- 51 - Body - Center, Chassis, Roof
- Roof, replacing
- Roof sidemember, replacing
- Cross panel, replacing
- Outer roof frame, replacing (Roadster)
- Front roof crossmember, replacing
- Rear roof frame, replacing
- Sidewall frame, replacing
- A-pillar, replacing
- A-pillar, replacing (Roadster)
- Reinforcement bar and inner A-pillar, replacing (Roadster)
- Outer sidemember, replacing
- Outer sidemember, replacing (Roadster)
- Seat crossmember, replacing
- Floor plate, replacing
- Sidemember reinforcement, replacing
- 53 - Body - Rear
- Rear panel (upper section), replacing
- Rear cross panel (inner section), replacing
- Taillight mount, replacing
- Rain channel, replacing
- Sidewall frame connecting panel
- Luggage compartment floor, partial replacement
- Luggage compartment floor, replacing
- Rear longmember, partial replacement
- Side panel, replacing
- Side panel, replacing (Roadster)
- Rear wheelhousing, replacing
- Body Collision Repair (General Information)
- 01 - Body Collision Repair - General Information
- Safety Instructions
- Safety Instructions
- Removing Components
- Battery, Welding Procedures
- Electronic Control Modules
- Paint, Glass, Upholstery, Trim
- Fuel Tank or Fuel Lines
- Air Conditioning
- Airbag System
- Seat Belts, Inspecting
- Working on Vehicles with Belt Tensioners
- Separating Work, Straightening Work and/or Dent Removal on Vehicles with Airbags
- Seats with Side Airbags, Removing
- General Information
- Expanded Foam Inserts
- Symbols
- Body Repair Tools
- Bonded Body Joints
- Corrosion Protection Measures
- Disposal Information
- Contact Corrosion Protection
- Sheet Steel Repairs
- Windshield Repair
- Aluminum Repairs
- Aluminum Panels
- Contact Corrosion
- Threads
- Bolts
- Paint
- Replacement Parts
- Safety Precautions
- Surface Treatment
- Cutting
- Removing Dents
- Reshaping
- Controlling Temperature when Heating
- Flanging
- Welding Repairs
- Assembly Section
- Panel
- Resistance Spot Welding
- Welding Aluminum
- Checking Weld Seams and Cast Joints
- Laser Weld Seam
- Rivets and Tools Overview
- Repairing Rivets
- Clinching
- Solid Rivet
- Pop Rivet
- Solid Rivet, Installing
- Punch Rivet, Installing
- Pop Rivet, Installing
- Rivet Problems
- Setting Edges
- Underlaying Material
- Filling Separating Cuts
- Bonded Joint
- Rivets Accessible from One Side
- Explanation of Symbols
- Riveting Legend
- Cavity Sealant
- Safety Instructions
- 01 - Body Collision Repair - General Information
- Body Collision Repair
- Ignition Switch/Steering Lock
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment
- Mirrors
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Body Exterior
- Seats
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Body Interior
- Sun Roof/T-Top/Convertible Top
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Body Exterior
- Windows
- Body Exterior
- 50 Body - Front
- 55 Hood, Lids
- 57 Front doors, Central locking system
- Tools
- Front door
- Front door and door subframe, removing and installing
- Door subframe, adjusting and overview
- Door subframe, adjusting
- Carrier for installing door components
- Door, adjusting
- Door handle and lock, assembly overview
- Lock cylinder housing, removing
- Door handle, removing and installing
- Door lock, removing and installing
- Door lock, installing
- Impact bar, removing and installing
- Door seal, removing and installing
- Central locking system, servicing
- 61 Convertible top
- Convertible top, servicing
- Assembly overview
- Convertible top, removing
- Convertible top storage compartment trim, removing and installing
- Tensioning strut seal and seal mount, removing and installing
- Convertible top, installing
- Convertible top, adjusting gaps and positioning dimensions
- Convertible top, adjusting
- Convertible top fabric, replacing
- Convertible top fabric, removing
- Convertible top fabric, installing
- Hydraulic system, servicing
- Hydraulic pump, removing and installing
- Hydraulic cylinders, removing and installing
- Convertible top, servicing
- 63 Bumpers
- 64 Glass, Window regulators
- 66 Exterior equipment
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Power Windows
- Body Exterior
- Door Locks
- Brakes
- Anti-Lock Brakes
- Brake System
- 00 General, Technical data
- 45 Anti-lock brake system
- General notes
- ABS/ESP ITT Mark 20
- ABS/ESP ITT Mark 20 system components, removing and installing
- Brake light switch (square housing), removing and installing
- Brake light switch (round housing), removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202-, removing and installing
- Longitudinal acceleration sensor -G251-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake pressure sensors, removing and installing
- Control module and hydraulic unit; ABS/ESP ITT Mark 20
- ABS/ESP ITT Mark 20 system components on front axle
- ABS/ESP ITT Mark 20 system components on rear axle (vehicles with front-wheel drive)
- ABS/ESP ITT Mark 20 system components on rear axle (all wheel drive vehicles)
- ABS/ESP ITT Mark 60
- ABS/ESP ITT Mark 60 system components
- ABS/ESP ITT Mark 60 system components
- Brake light switch, removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202- (vehicles up to approx. 08.01), removing and installing
- Longitudinal acceleration sensor -G251- (vehicles up to approx. 08.01), removing and installing
- ESP sensor unit -G419-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake pressure sensors, removing and installing
- ABS/ESP ITT Mark 60, control module and hydraulic unit
- ABS/ESP ITT Mark 60 system components on front axle
- ABS/ESP ITT Mark 60 system components on rear axle (vehicles with front-wheel drive)
- ABS/ESP ITT Mark 60 system components on rear axle (vehicles with all wheel drive)
- 46 Brakes - Mechanical components
- 47 Brakes - Hydraulic components
- High-pressure and low-pressure test
- Brake caliper FN 3
- Brake caliper 2FN, servicing
- Rear brake caliper
- ITT ABS/ESP Mark 20, bleeding brake system
- ITT ABS/ESP Mark 60, bleeding brake system
- Vacuum servo pump
- Brake booster/brake master cylinder
- Brake lines and hoses
- Brake System - On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD), general information
- ABS/EDL ITT Mark 20 IE
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE
- General information
- Electrical/electronic components and component locations
- Hydraulic unit and bracket, assembly overview
- Hydraulic unit, removing and installing
- Hydraulic unit, servicing
- ABS components on front axle, checking, removing and installing
- ABS system components on rear axle, checking, removing and installing
- Brake light switch, adjusting
- System malfunctions indicated via warning lamps, ABS/EDL/ASR ITT Mark 20 IE
- Vehicle with ABS/EDL has no EDL function
- Vehicles with ASR
- Troubleshooting ABS and ABS/EDL ITT Mark 20 IE using VAG1551 Scan Tool (ST)
- On Board Diagnostic (OBD), function
- On Board Diagnostic (OBD), technical data
- On Board Diagnostic (OBD) ABS and ABS/EDL ITT Mark 20 IE, initiating
- On Board Diagnostic (OBD), test requirements
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Check Control Module Versions (function 01)
- Diagnostic Trouble Code (DTC) memory (function 02), checking
- Notes on DTC table
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) memory (function 05), erasing
- Ending Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Display group number 01: Bleeding the hydraulic unit.
- Longitudinal acceleration sensor -G251-, deactivating
- Longitudinal acceleration sensor -G251-, zeroing
- Login-Procedure (function 11)
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical testing
- Multi-pin harness connector with terminal assignments
- Notes on electrical test table
- Electrical test table
- Two-line bus system, checking
- Data wire between Engine Control Module (ECM) and ABS control module, checking
- ABS/EDL/ASR/ESP ITT Mark 20 IE
- ABS/EDL/ASR/ESP ITT Mark 20 IE
- ABS/EDL/ASR/ESP ITT MARK 20 IE, description of components
- On Board Diagnostic (OBD), technical data
- Safety precautions and troubleshooting basics
- Electrical/electronic components and component locations
- System malfunctions indicated via warning lamps, ABS/EDL/ASR/ESP ITT Mark 20 IE
- On Board Diagnostic (OBD) ABS/EDL/ASR/ESP ITT Mark 20 IE, initiating
- On Board Diagnostic (OBD), test requirements
- Selectable functions, overview
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Diagnostic Trouble Code (DTC) memory (function 02), checking
- Diagnostic Trouble Code (DTC) table
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Test sequence and measured values
- Basic Setting (function 04)
- Brake light disable relay -J508- and brake recognition switch -F83-, checking
- Longitudinal acceleration sensor -G251-, deactivating
- Steering angle sensor -G85-, zeroing
- Lateral acceleration sensor -G200-, zeroing
- Sensor for brake pressure, zeroing
- Longitudinal acceleration sensor -G251-, zeroing
- Login-Procedure (function 11)
- ABS/EDL/ASR/ESP ITT Mark 20 IE, electrical testing
- Test requirements
- Multi-pin harness connector with terminal assignments
- Electrical test table
- Test table (test steps 1 - 18)
- Test table (test steps 19 -26)
- Brake light switch, adjusting
- ABS/ESP ITT Mark 60 brake system
- 01 On Board Diagnostic (OBD)
- Brake System
- Mechanical - Hydraulic
- Brake System
- 00 General, Technical data
- 45 Anti-lock brake system
- General notes
- ABS/ESP ITT Mark 20
- ABS/ESP ITT Mark 20 system components, removing and installing
- Brake light switch (square housing), removing and installing
- Brake light switch (round housing), removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202-, removing and installing
- Longitudinal acceleration sensor -G251-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake pressure sensors, removing and installing
- Control module and hydraulic unit; ABS/ESP ITT Mark 20
- ABS/ESP ITT Mark 20 system components on front axle
- ABS/ESP ITT Mark 20 system components on rear axle (vehicles with front-wheel drive)
- ABS/ESP ITT Mark 20 system components on rear axle (all wheel drive vehicles)
- ABS/ESP ITT Mark 60
- ABS/ESP ITT Mark 60 system components
- ABS/ESP ITT Mark 60 system components
- Brake light switch, removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202- (vehicles up to approx. 08.01), removing and installing
- Longitudinal acceleration sensor -G251- (vehicles up to approx. 08.01), removing and installing
- ESP sensor unit -G419-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake pressure sensors, removing and installing
- ABS/ESP ITT Mark 60, control module and hydraulic unit
- ABS/ESP ITT Mark 60 system components on front axle
- ABS/ESP ITT Mark 60 system components on rear axle (vehicles with front-wheel drive)
- ABS/ESP ITT Mark 60 system components on rear axle (vehicles with all wheel drive)
- 46 Brakes - Mechanical components
- 47 Brakes - Hydraulic components
- High-pressure and low-pressure test
- Brake caliper FN 3
- Brake caliper 2FN, servicing
- Rear brake caliper
- ITT ABS/ESP Mark 20, bleeding brake system
- ITT ABS/ESP Mark 60, bleeding brake system
- Vacuum servo pump
- Brake booster/brake master cylinder
- Brake lines and hoses
- Brake System - On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD), general information
- ABS/EDL ITT Mark 20 IE
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE
- General information
- Electrical/electronic components and component locations
- Hydraulic unit and bracket, assembly overview
- Hydraulic unit, removing and installing
- Hydraulic unit, servicing
- ABS components on front axle, checking, removing and installing
- ABS system components on rear axle, checking, removing and installing
- Brake light switch, adjusting
- System malfunctions indicated via warning lamps, ABS/EDL/ASR ITT Mark 20 IE
- Vehicle with ABS/EDL has no EDL function
- Vehicles with ASR
- Troubleshooting ABS and ABS/EDL ITT Mark 20 IE using VAG1551 Scan Tool (ST)
- On Board Diagnostic (OBD), function
- On Board Diagnostic (OBD), technical data
- On Board Diagnostic (OBD) ABS and ABS/EDL ITT Mark 20 IE, initiating
- On Board Diagnostic (OBD), test requirements
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Check Control Module Versions (function 01)
- Diagnostic Trouble Code (DTC) memory (function 02), checking
- Notes on DTC table
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) memory (function 05), erasing
- Ending Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Display group number 01: Bleeding the hydraulic unit.
- Longitudinal acceleration sensor -G251-, deactivating
- Longitudinal acceleration sensor -G251-, zeroing
- Login-Procedure (function 11)
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical testing
- Multi-pin harness connector with terminal assignments
- Notes on electrical test table
- Electrical test table
- Two-line bus system, checking
- Data wire between Engine Control Module (ECM) and ABS control module, checking
- ABS/EDL/ASR/ESP ITT Mark 20 IE
- ABS/EDL/ASR/ESP ITT Mark 20 IE
- ABS/EDL/ASR/ESP ITT MARK 20 IE, description of components
- On Board Diagnostic (OBD), technical data
- Safety precautions and troubleshooting basics
- Electrical/electronic components and component locations
- System malfunctions indicated via warning lamps, ABS/EDL/ASR/ESP ITT Mark 20 IE
- On Board Diagnostic (OBD) ABS/EDL/ASR/ESP ITT Mark 20 IE, initiating
- On Board Diagnostic (OBD), test requirements
- Selectable functions, overview
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Diagnostic Trouble Code (DTC) memory (function 02), checking
- Diagnostic Trouble Code (DTC) table
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Test sequence and measured values
- Basic Setting (function 04)
- Brake light disable relay -J508- and brake recognition switch -F83-, checking
- Longitudinal acceleration sensor -G251-, deactivating
- Steering angle sensor -G85-, zeroing
- Lateral acceleration sensor -G200-, zeroing
- Sensor for brake pressure, zeroing
- Longitudinal acceleration sensor -G251-, zeroing
- Login-Procedure (function 11)
- ABS/EDL/ASR/ESP ITT Mark 20 IE, electrical testing
- Test requirements
- Multi-pin harness connector with terminal assignments
- Electrical test table
- Test table (test steps 1 - 18)
- Test table (test steps 19 -26)
- Brake light switch, adjusting
- ABS/ESP ITT Mark 60 brake system
- 01 On Board Diagnostic (OBD)
- Disc Brakes
- Identification
- Description & Operation
- Bleeding Brake System
- Adjustments
- Troubleshooting
- Component Tests
- Removal & Installation
- Overhaul
- Torque Specifications
- Disc Brake Specifications
- Brake System
- Parking Brake System
- Brake System
- 00 General, Technical data
- 45 Anti-lock brake system
- General notes
- ABS/ESP ITT Mark 20
- ABS/ESP ITT Mark 20 system components, removing and installing
- Brake light switch (square housing), removing and installing
- Brake light switch (round housing), removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202-, removing and installing
- Longitudinal acceleration sensor -G251-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake pressure sensors, removing and installing
- Control module and hydraulic unit; ABS/ESP ITT Mark 20
- ABS/ESP ITT Mark 20 system components on front axle
- ABS/ESP ITT Mark 20 system components on rear axle (vehicles with front-wheel drive)
- ABS/ESP ITT Mark 20 system components on rear axle (all wheel drive vehicles)
- ABS/ESP ITT Mark 60
- ABS/ESP ITT Mark 60 system components
- ABS/ESP ITT Mark 60 system components
- Brake light switch, removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202- (vehicles up to approx. 08.01), removing and installing
- Longitudinal acceleration sensor -G251- (vehicles up to approx. 08.01), removing and installing
- ESP sensor unit -G419-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake pressure sensors, removing and installing
- ABS/ESP ITT Mark 60, control module and hydraulic unit
- ABS/ESP ITT Mark 60 system components on front axle
- ABS/ESP ITT Mark 60 system components on rear axle (vehicles with front-wheel drive)
- ABS/ESP ITT Mark 60 system components on rear axle (vehicles with all wheel drive)
- 46 Brakes - Mechanical components
- 47 Brakes - Hydraulic components
- High-pressure and low-pressure test
- Brake caliper FN 3
- Brake caliper 2FN, servicing
- Rear brake caliper
- ITT ABS/ESP Mark 20, bleeding brake system
- ITT ABS/ESP Mark 60, bleeding brake system
- Vacuum servo pump
- Brake booster/brake master cylinder
- Brake lines and hoses
- Brake System - On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD), general information
- ABS/EDL ITT Mark 20 IE
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE
- General information
- Electrical/electronic components and component locations
- Hydraulic unit and bracket, assembly overview
- Hydraulic unit, removing and installing
- Hydraulic unit, servicing
- ABS components on front axle, checking, removing and installing
- ABS system components on rear axle, checking, removing and installing
- Brake light switch, adjusting
- System malfunctions indicated via warning lamps, ABS/EDL/ASR ITT Mark 20 IE
- Vehicle with ABS/EDL has no EDL function
- Vehicles with ASR
- Troubleshooting ABS and ABS/EDL ITT Mark 20 IE using VAG1551 Scan Tool (ST)
- On Board Diagnostic (OBD), function
- On Board Diagnostic (OBD), technical data
- On Board Diagnostic (OBD) ABS and ABS/EDL ITT Mark 20 IE, initiating
- On Board Diagnostic (OBD), test requirements
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Check Control Module Versions (function 01)
- Diagnostic Trouble Code (DTC) memory (function 02), checking
- Notes on DTC table
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) memory (function 05), erasing
- Ending Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Display group number 01: Bleeding the hydraulic unit.
- Longitudinal acceleration sensor -G251-, deactivating
- Longitudinal acceleration sensor -G251-, zeroing
- Login-Procedure (function 11)
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical testing
- Multi-pin harness connector with terminal assignments
- Notes on electrical test table
- Electrical test table
- Two-line bus system, checking
- Data wire between Engine Control Module (ECM) and ABS control module, checking
- ABS/EDL/ASR/ESP ITT Mark 20 IE
- ABS/EDL/ASR/ESP ITT Mark 20 IE
- ABS/EDL/ASR/ESP ITT MARK 20 IE, description of components
- On Board Diagnostic (OBD), technical data
- Safety precautions and troubleshooting basics
- Electrical/electronic components and component locations
- System malfunctions indicated via warning lamps, ABS/EDL/ASR/ESP ITT Mark 20 IE
- On Board Diagnostic (OBD) ABS/EDL/ASR/ESP ITT Mark 20 IE, initiating
- On Board Diagnostic (OBD), test requirements
- Selectable functions, overview
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Diagnostic Trouble Code (DTC) memory (function 02), checking
- Diagnostic Trouble Code (DTC) table
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Test sequence and measured values
- Basic Setting (function 04)
- Brake light disable relay -J508- and brake recognition switch -F83-, checking
- Longitudinal acceleration sensor -G251-, deactivating
- Steering angle sensor -G85-, zeroing
- Lateral acceleration sensor -G200-, zeroing
- Sensor for brake pressure, zeroing
- Longitudinal acceleration sensor -G251-, zeroing
- Login-Procedure (function 11)
- ABS/EDL/ASR/ESP ITT Mark 20 IE, electrical testing
- Test requirements
- Multi-pin harness connector with terminal assignments
- Electrical test table
- Test table (test steps 1 - 18)
- Test table (test steps 19 -26)
- Brake light switch, adjusting
- ABS/ESP ITT Mark 60 brake system
- 01 On Board Diagnostic (OBD)
- Brake System
- Traction Control
- Brake System
- 00 General, Technical data
- 45 Anti-lock brake system
- General notes
- ABS/ESP ITT Mark 20
- ABS/ESP ITT Mark 20 system components, removing and installing
- Brake light switch (square housing), removing and installing
- Brake light switch (round housing), removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202-, removing and installing
- Longitudinal acceleration sensor -G251-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake pressure sensors, removing and installing
- Control module and hydraulic unit; ABS/ESP ITT Mark 20
- ABS/ESP ITT Mark 20 system components on front axle
- ABS/ESP ITT Mark 20 system components on rear axle (vehicles with front-wheel drive)
- ABS/ESP ITT Mark 20 system components on rear axle (all wheel drive vehicles)
- ABS/ESP ITT Mark 60
- ABS/ESP ITT Mark 60 system components
- ABS/ESP ITT Mark 60 system components
- Brake light switch, removing and installing
- Sensor for transverse acceleration -G200- and Sender for rotation rate -G202- (vehicles up to approx. 08.01), removing and installing
- Longitudinal acceleration sensor -G251- (vehicles up to approx. 08.01), removing and installing
- ESP sensor unit -G419-, removing and installing
- Steering angle sensor -G85-, removing and installing
- Brake pressure sensors, removing and installing
- ABS/ESP ITT Mark 60, control module and hydraulic unit
- ABS/ESP ITT Mark 60 system components on front axle
- ABS/ESP ITT Mark 60 system components on rear axle (vehicles with front-wheel drive)
- ABS/ESP ITT Mark 60 system components on rear axle (vehicles with all wheel drive)
- 46 Brakes - Mechanical components
- 47 Brakes - Hydraulic components
- High-pressure and low-pressure test
- Brake caliper FN 3
- Brake caliper 2FN, servicing
- Rear brake caliper
- ITT ABS/ESP Mark 20, bleeding brake system
- ITT ABS/ESP Mark 60, bleeding brake system
- Vacuum servo pump
- Brake booster/brake master cylinder
- Brake lines and hoses
- Brake System - On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD), general information
- ABS/EDL ITT Mark 20 IE
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE
- General information
- Electrical/electronic components and component locations
- Hydraulic unit and bracket, assembly overview
- Hydraulic unit, removing and installing
- Hydraulic unit, servicing
- ABS components on front axle, checking, removing and installing
- ABS system components on rear axle, checking, removing and installing
- Brake light switch, adjusting
- System malfunctions indicated via warning lamps, ABS/EDL/ASR ITT Mark 20 IE
- Vehicle with ABS/EDL has no EDL function
- Vehicles with ASR
- Troubleshooting ABS and ABS/EDL ITT Mark 20 IE using VAG1551 Scan Tool (ST)
- On Board Diagnostic (OBD), function
- On Board Diagnostic (OBD), technical data
- On Board Diagnostic (OBD) ABS and ABS/EDL ITT Mark 20 IE, initiating
- On Board Diagnostic (OBD), test requirements
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Check Control Module Versions (function 01)
- Diagnostic Trouble Code (DTC) memory (function 02), checking
- Notes on DTC table
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) memory (function 05), erasing
- Ending Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Display group number 01: Bleeding the hydraulic unit.
- Longitudinal acceleration sensor -G251-, deactivating
- Longitudinal acceleration sensor -G251-, zeroing
- Login-Procedure (function 11)
- ABS/EDL and ABS/EDL/ASR ITT Mark 20 IE, electrical testing
- Multi-pin harness connector with terminal assignments
- Notes on electrical test table
- Electrical test table
- Two-line bus system, checking
- Data wire between Engine Control Module (ECM) and ABS control module, checking
- ABS/EDL/ASR/ESP ITT Mark 20 IE
- ABS/EDL/ASR/ESP ITT Mark 20 IE
- ABS/EDL/ASR/ESP ITT MARK 20 IE, description of components
- On Board Diagnostic (OBD), technical data
- Safety precautions and troubleshooting basics
- Electrical/electronic components and component locations
- System malfunctions indicated via warning lamps, ABS/EDL/ASR/ESP ITT Mark 20 IE
- On Board Diagnostic (OBD) ABS/EDL/ASR/ESP ITT Mark 20 IE, initiating
- On Board Diagnostic (OBD), test requirements
- Selectable functions, overview
- VAG1551 Scan Tool (ST), connecting and selecting functions
- Diagnostic Trouble Code (DTC) memory (function 02), checking
- Diagnostic Trouble Code (DTC) table
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Test sequence and measured values
- Basic Setting (function 04)
- Brake light disable relay -J508- and brake recognition switch -F83-, checking
- Longitudinal acceleration sensor -G251-, deactivating
- Steering angle sensor -G85-, zeroing
- Lateral acceleration sensor -G200-, zeroing
- Sensor for brake pressure, zeroing
- Longitudinal acceleration sensor -G251-, zeroing
- Login-Procedure (function 11)
- ABS/EDL/ASR/ESP ITT Mark 20 IE, electrical testing
- Test requirements
- Multi-pin harness connector with terminal assignments
- Electrical test table
- Test table (test steps 1 - 18)
- Test table (test steps 19 -26)
- Brake light switch, adjusting
- ABS/ESP ITT Mark 60 brake system
- 01 On Board Diagnostic (OBD)
- Brake System
- Anti-Lock Brakes
- Drivelines & Axles
- Axle Shafts - Fwd & AWD
- Differentials & Drive Axles
- 5 & 6-Speed Manual Transmission (02M)
- 00 General, Technical Data
- 30 Clutch
- Clutch mechanism, servicing
- Clutch mechanism, servicing
- Foot pedal assembly, assembly overview
- Clutch pedal switch F36 removing and installing (bevel housing)
- Clutch pedal switch F36 removing and installing (round housing)
- Over-center spring, removing and installing
- Clutch pedal, removing and installing
- Hydraulic system, assembly overview
- Clutch master cylinder, removing and installing
- Slave cylinder, removing and installing (release bearing with hydraulic actuation)
- Clutch system, bleeding
- Clutch release mechanism, servicing
- Conventional clutch, servicing
- Self-adjusting clutch, servicing
- Clutch mechanism, servicing
- 34 Manual Transmission - Controls, Housing
- Shift mechanism, servicing
- Transmission, removing and installing
- Transmission (vehicles with 4 cylinder engines), removing
- Transmission (vehicles with 4 cylinder engine), installing
- Transmission (vehicles with 6-cylinder engine), removing
- Installing transmission - Vehicles with 6 cylinder Engine
- Transporting the transmission
- Transmission mount, removing and installing - Vehicles with 4-cylinder Engine
- Transmission mount, removing and installing - Vehicles with 6-cylinder Engine
- Pendulum support, removing and installing
- Bevel gear transfer case, removing and installing
- Gear oil in manual transmission with bevel gear transfer case
- Transmission, disassembling and assembling
- Transmission, assembly overview
- Transmission housing and shift mechanism (transmission up to approx. 04.2003), removing and installing
- Input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission up to approx. 04.2003), removing and installing
- Transmission housing, shaft mechanism, input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission up to approx. 04.2003), disassembling and assembling
- Transmission housing and shift mechanism, (transmission as of approx. 04.2003), removing and installing
- Input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission as of approx. 04.2003), removing and installing
- Transmission housing, shaft mechanism, input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission as of approx. 04.2003), disassembling and assembling
- Transmission housing, servicing
- Transmission housing (transmission up to approx. 04.2003), disassembling and assembling
- Transmission housing, assembly overview
- Notes
- Driving out lock sleeve
- Driving in lock sleeve
- Driving out lock bolt
- Driving in lock bolt
- Pulling out bearing bushing for shift rod
- Driving in bearing bushing for shift rod
- Pulling needle sleeve for reverse shaft off transmission housing
- Driving in needle sleeve for reverse shaft into transmission housing
- Various locking bolts for oil drain hole and oil filler hole
- Remove cap
- Driving in cap
- Removing lock elbow for selector shaft
- Installation position of lock elbow
- Driving in lock elbow for selector shaft
- Driving in bearing bushing for shift rod to tool stop
- Pressing lock sleeve out of transmission housing
- Driving off lock sleeve with non-disassembled transmission
- Driving in lock sleeve until tool stop
- Pressing in needle sleeve into transmission housing
- Pulling out bearing bushing for selector shaft
- Driving in bearing bushing for selector shaft
- Driving out sealing plugs
- Driving in sealing plug
- Transmission housing (transmission as of approx. 04.2003), servicing
- Clutch housing, servicing
- Clutch housing (transmission up to approx. 04.2003), disassembling and assembling
- Clutch housing (transmission as of approx. 04.2003), servicing
- Notes
- Pulling out shift rod bearing bushing
- Driving in shift rod bearing bushing
- Pulling needle sleeve off clutch housing
- Pressing in needle sleeve into clutch housing
- Removing input shaft seal
- Drive in input shaft seal
- Press shaft for reverse gear shift fork into clutch housing
- Pulling cylindrical roller bearing off clutch housing
- Pressing cylindrical roller bearing into clutch housing
- Shift mechanism on transmission side, servicing
- Shift forks, servicing
- 35 Manual Transmission - Gears, Shafts
- Input shaft, servicing
- Input shaft (transmission up to approx. 04.2003), disassembling and assembling
- Notes
- Pulling tapered roller bearing outer race from transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Pulling off inner race for tapered roller bearing
- Pressing off 5th gear
- Pressing off gear for 3rd/4th and 6th gears
- Pressing off inner race for tapered roller bearing
- Pressing on gear for 3rd/4th and 6th gears
- Pressing on inner race of tapered roller bearing
- Pressing on 5th gear
- Determining circlip
- Pulling Outer Race/Tapered Roller Bearing Off Clutch Housing
- Installed Position For Tapered Roller Bearing Outer Race In Clutch Housing - Transmission As Of Manufacture Date 06 04 0
- Pressing in outer race/small tapered roller bearing
- Input shaft up to approx. 04.2003
- Input shaft (transmission as of approx. 04.2003), disassembling and assembling
- Input shaft (transmission up to approx. 04.2003), disassembling and assembling
- 1st to 4th gear output shaft, servicing
- 1st to 4th gear output shaft, disassembling and assembling
- Notes
- Pull dished washer off output shaft
- Pressing dished washer in output shaft to stop
- Pulling out tapered roller bearing outer race
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner race for tapered roller bearing
- Pulling off synchronizer hub/operating sleeve for 3rd and 4th gear over gear wheel for 4th gear
- Pressing off operating sleeve and synchronizer hub for 1st and 2nd gears
- Pressing off inner race for tapered roller bearing
- Pressing on inner race of tapered roller bearing
- Checking inner race for 1st gear, 2nd gear and 3rd gear for wear
- Checking synchronizer rings for 1st, 2nd and 3rd gears for wear
- Installed position of outer race, inner race and synchronizer ring, 2nd gear
- Disassembling and assembling operating sleeve and synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Assembling operating sleeve/synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Installation position of operating sleeve/synchronizers for 1st and 2nd gear
- Pressing on operating sleeve/synchronizer hub for 1st and 2nd gear
- Installed position of outer race for 1st and 3rd gear
- Installed position of synchronizer ring (inner race for 1st and 3rd gear)
- Installed position of gear wheel for 1st and 3rd gear
- Installed position of operating sleeve/synchronizers for 3rd and 4th gear
- Pressing on synchronizer hub with operating sleeve for 3rd and 4th gears
- Checking synchronizer ring for 4th gear for wear
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Output shaft for 1st to 4th gear, adjusting
- Measurements, checking
- 1st to 4th gear output shaft, disassembling and assembling
- Output shaft 5th/6th and reverse gear, servicing
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Notes
- Pulling out tapered roller bearing outer race
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner race for tapered roller bearing
- Pressing off synchronizer hub/operating sleeve for 5th and 6th gear with gear wheel for 6th gear
- Pressing off synchronizer hub/operating sleeve 5th gear with spacer sleeve
- Pressing off sleeve over gear for reverse gear
- Pressing off synchronizer hub for reverse gear
- Installed position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Pressing on sleeve
- Checking synchronizer ring for 5th and 6th gears for wear
- Disassembling and assembling operating sleeve and synchronizer hub for 5th and 6th gears
- Assembling operating sleeve/synchronizers for 5th and 6th gears
- Pressing on operating sleeve/synchronizer hub for 5th and 6th gears
- Position spacer sleeve toward operating sleeve/synchronizer hub for 5th gear
- Pressing on operating sleeve/synchronizer hub 5th gear with spacer sleeve
- Pressing on inner race of tapered roller bearing
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Output shaft for 5th/6th and reverse gears, adjusting
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- 1st-4th gear pinion shaft, adjusting
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- Notes
- Pulling out tapered roller bearings outer race
- Pressing tapered roller bearing outer race into clutch housing
- Pulling off tapered roller bearing inner ring
- Pulling off synchronizer hub/operating sleeve 5th and 6th gear with 6 gear
- Pressing off synchronizer hub/operating sleeve 5th gear with spacer sleeve
- Pressing off sleeve via reverse gear
- Pressing off synchronizer hub for reverse gear
- Installation position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Press on sleeve
- Check synchronizer ring 5th and 6th gear for wear.
- Disassemble and assemble operating sleeve and synchronizer hub for 5th and 6th gear
- Assembling of operating sleeve/synchronizer hub for 5th and 6th gear
- Pressing on operating sleeve with synchronizer hub for 5th and 6th gears
- Position spacer sleeve to operating sleeve/synchronizer hub 5th gear
- Pressing on operating sleeve/synchronizer hub 5th gear using spacer sleeve
- Pressing on tapered roller bearing inner race
- Determine shim size
- Removing tapered roller bearing outer race from clutch housing
- Installing tapered roller bearing outer race in transmission housing
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- Pinion gear for 5th/6th and reverse gear, adjusting
- Input shaft, servicing
- 39 Final drive, differential
- Seals and needle bearing, replacing
- Seal for left drive flange (vehicles with 4-cylinder engine), replacing
- Oil seal for left drive flange (vehicles with 6-cylinder engine), replacing
- Oil seal for right drive flange (vehicles with 4-cylinder engine), replacing
- Oil seal for right drive flange (vehicles with 6-cylinder engine), replacing
- Seal for output flange/bevel gear transfer case, replacing
- Needle bearing (polygon bearing) for right drive flange (vehicles with 4-cylinder engine), replacing
- Needle bearing (polygon bearing) for right drive flange (vehicles with 6-cylinder engine), replacing
- Differential, servicing
- Differential, disassembling and assembling
- Notes
- Pulling outer race/tapered roller bearing off clutch housing
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner races for tapered roller bearing
- Pressing on inner races of tapered roller bearing
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Drilling out rivet heads
- Pressing off gear wheel for final drive
- Heat gear for final drive to approx. 100°C and install.
- Bolt gear wheel for final drive to differential housing
- Removing and installing roll pin for differential bevel gear axle
- Installing small differential bevel gears
- Pulling off connecting sleeve
- Pressing on connecting sleeve for bevel gear transfer case
- Adjustment overview
- Adjusting differential
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Removing tapered roller bearing outer race from clutch housing
- Installing tapered roller bearing outer race on clutch housing
- Removing tapered roller bearing inner race
- Installing tapered roller bearing inner race
- Removing tapered roller bearing outer race from transmission housing
- Installing tapered roller bearing outer race into transmission housing
- Drilling out rivet heads
- Removing final drive pinion gear
- Heat up final drive pinion gear to approx. 100 ° C and install
- Bolt final drive pinion gear to approx. -A- to differential housing -B-
- Removing and installing roll pin for differential bevel gear axle
- Installing differential bevel gears
- Removing connecting sleeve
- Pressing on connecting sleeve for angled transmission
- Differential, disassembling and assembling
- Adjustment overview
- Differential, adjusting
- Seals and needle bearing, replacing
- HALDEX Clutch Service & Repair
- Description
- Operation
- Component Locations
- Lubrication
- Self-Diagnostic System
- Diagnostic Trouble Code Definitions
- Diagnostic Tests
- Electrical Test
- Removal & Installation
- Overhaul
- On-Vehicle Servicing
- Torque Specifications
- Special Tools
- Rear Final Drive 02D
- 00 - General, Technical Data
- 39 - Final drive, Differential
- Drive shaft, servicing, overview
- Drive shaft, removing
- Vehicle Diagnosis, Testing and Information System VAS 5051B , connecting and selecting function
- Electrical/electronic components and installed locations
- Haldex clutch, electrical test
- Rear final drive, removing
- Gear oil in rear final drive, checking
- Oil level in Haldex clutch, checking
- Sealing ring for flange/drive shaft on rear final drive (final drive removed), replacing
- Flange shaft sealing ring (final drive installed), replacing
- O-rings for cover / rear axle housing (final drive installed), replacing
- O-ring for drive pinion housing / Haldex clutch (final drive removed), replacing
- Rear final drive, disassembling and assembling, overview
- Rear final drive, disassembling and assembling, overview
- Haldex clutch and clutch discs cover, removing and installing
- Drive pinion housing, removing and installing
- Differential and head bevel gear / input shaft, removing and installing
- Cover for Haldex clutch from disc housing, removing and installing
- Assembly sequence - Haldex clutch cover with disc housing, drive pinion housing/shaft bevel gear disc pack, head bevel gear/input shaft and differential, removing
- Differential, assembly overview
- Shaft bevel gear bearing, servicing, overview
- Head bevel gear/input shaft bearing, assembly overview
- Shaft and head bevel gear (gear set), adjusting
- General notes
- Gear sets, adjustments and markings
- Location of shims
- Adjustment overview (rear final drive)
- Recommended sequence for adjusting gear set
- Shaft bevel gear, adjusting
- Head bevel gear, adjusting
- Notes
- Preload of tapered roller bearing for differential, setting
- Example:
- Determining thickness of adjustment shim S 1
- Torsional backlash, measuring
- Determining shim thickness S 2
- Available adjustment shims for S 2
- Determining shim thickness S 1
- Available adjustment shims for S 1
- Performing control measurement - measuring backlash
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- 5 & 6-Speed Manual Transmission (02M)
- Driveshaft & Universal Joints
- Rear Final Drive 02D
- 00 - General, Technical Data
- 39 - Final drive, Differential
- Drive shaft, servicing, overview
- Drive shaft, removing
- Vehicle Diagnosis, Testing and Information System VAS 5051B , connecting and selecting function
- Electrical/electronic components and installed locations
- Haldex clutch, electrical test
- Rear final drive, removing
- Gear oil in rear final drive, checking
- Oil level in Haldex clutch, checking
- Sealing ring for flange/drive shaft on rear final drive (final drive removed), replacing
- Flange shaft sealing ring (final drive installed), replacing
- O-rings for cover / rear axle housing (final drive installed), replacing
- O-ring for drive pinion housing / Haldex clutch (final drive removed), replacing
- Rear final drive, disassembling and assembling, overview
- Rear final drive, disassembling and assembling, overview
- Haldex clutch and clutch discs cover, removing and installing
- Drive pinion housing, removing and installing
- Differential and head bevel gear / input shaft, removing and installing
- Cover for Haldex clutch from disc housing, removing and installing
- Assembly sequence - Haldex clutch cover with disc housing, drive pinion housing/shaft bevel gear disc pack, head bevel gear/input shaft and differential, removing
- Differential, assembly overview
- Shaft bevel gear bearing, servicing, overview
- Head bevel gear/input shaft bearing, assembly overview
- Shaft and head bevel gear (gear set), adjusting
- General notes
- Gear sets, adjustments and markings
- Location of shims
- Adjustment overview (rear final drive)
- Recommended sequence for adjusting gear set
- Shaft bevel gear, adjusting
- Head bevel gear, adjusting
- Notes
- Preload of tapered roller bearing for differential, setting
- Example:
- Determining thickness of adjustment shim S 1
- Torsional backlash, measuring
- Determining shim thickness S 2
- Available adjustment shims for S 2
- Determining shim thickness S 1
- Available adjustment shims for S 1
- Performing control measurement - measuring backlash
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Rear Final Drive 02D
- Electrical
- Body Electrical
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Charging Systems
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Generators & Regulators
- Electrical Equipment
- Component Locations
- Fuses & Circuit Breakers
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Fuses & Circuit Breakers
- Electrical Equipment
- Gauges
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Instrument Panels
- Description & Operation
- Component Locations
- Programming
- Self-Diagnostic System
- Entering On-Board Diagnostic Function Modes
- Function Mode 02: Retrieving DTC Memory
- Function Mode 03: Output Diagnostic Test
- Function Mode 05: Erasing DTC Memory
- Function Mode 06: Exiting On-Board Diagnostics
- Function Mode 07: Coding Instrument Cluster
- Function Mode 08: Reading Measured Value Block
- Function Mode 10: Adaptation
- Diagnostic Tests
- Component Tests
- Removal & Installation
- Wiring Diagrams
- Body Interior
- Motors, Switches, Relays
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Electrical Equipment
- Starter
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Starters
- Electrical Equipment
- Wiring Diagrams
- System Wiring Diagrams
- Air Conditioning
- Anti-Lock Brakes
- Anti-Theft
- Computer Data Lines
- Cooling Fan
- Cruise Control
- Defoggers
- Engine Performance
- Exterior Lights
- Ground Distribution
- Headlights
- Horn
- Instrument Cluster
- Interior Lights
- Navigation
- Power Distribution
- Power Door Locks
- Power Mirrors
- Power Seats
- Power Top/Sunroof
- Power Windows
- Radio
- Starting/Charging
- Supplemental Restraints
- Wiper/Washer
- Using lemon2025'S System Wiring Diagrams
- System Wiring Diagrams
- Body Electrical
- Engine Mechanical
- Accessory Drive Belts
- Auxiliary Emission Control Systems
- Emission Control System Visual Inspection Procedures - General Information
- * Please Read This First *
- Emission Control Labels
- Emission Control Visual Inspection
- Notes
- Positive Crankcase Ventilation (PCV)
- Thermostatic Air Cleaner (TAC)
- Fuel Evaporative System (EVAP)
- Catalytic Converters
- Fill Pipe RESTRICTOR (Fr)
- Exhaust Gas RECIRCULATION (EGR) System
- Spark Controls (SPK)
- Air Injection System (AIS)
- Oxygen Sensor (O2)
- Computerized Engine Controls (CEC)
- Early Fuel Evaporation (EFE)
- Emission Maintenance Reminder Light (EMR) (If Equipped)
- Malfunction Indicator Light (Mil)
- Emission Control System Visual Inspection Procedures - General Information
- Blowers, Superchargers & Turbochargers
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Cooling Fan
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- Electric Coolant Fans
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Cooling System (Mechanical)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- Cooling System Specifications & Drive Belt Routing
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Exhaust
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Fuel System
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Fuel Injection & Ignition, Engine Code(S): ATC
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) of Motronic
- Diagnostic Trouble Code (DTC) memory, checking and erasing
- Output Diagnostic Test Mode (DTM)
- Basic Setting
- Code Control Module
- Read Measuring Value Block
- Readiness code
- Readiness code
- Readiness code, displaying
- Readiness code, generating
- Notes
- Work step 1: Check DTC Memory
- Work step 2: Erase DTC Memory
- Work step 3: Adapt throttle valve control module to Engine Control Module (ECM)
- Work step 3: Diagnostic of tank seal
- Work step 4: Diagnostic of tank ventilation valve
- Work step 5: Diagnostic of fuel supply system
- Work step 6: Checking heated oxygen sensor
- Work step 7: Diagnostic of operational readiness of oxygen sensors behind catalytic converter
- Work step 8: Diagnostic of oxygen sensor aging before catalytic converter
- Work step 9: Diagnostic oxygen sensor control system
- Work step 10: Diagnostic of oxygen sensor aging behind catalytic converter
- Work step 11: Diagnostic of catalytic converter
- Work step 12: Readiness code, reading
- 24 Multiport Fuel Injection (MFI)
- Motronic multiport fuel injection and ignition system, repairing
- Scan Tool (ST) and test equipment safety precautions
- Rules of cleanliness
- Technical data
- Component locations, overview
- Notes
- Oxygen sensors and protective cover
- Black and brown connectors
- Component locations of Throttle Position (TP) sensor -G79- and sender 2 for accelerator pedal position -G185-
- Component location brake light switch -F- and brake pedal switch -F47-
- Component location, exhaust warning lamp -K83-
- Component location, malfunction light for power accelerator activation -K132-
- Component location, clutch vacuum vent valve switch -F36-
- Component location, 3-pin harness connectors
- Component location, pressure switch/power steering -F88-
- Air filter, disassembling and assembling
- Wire and component test using VAG1598/31 test box
- Procedure after voltage supply is interrupted
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Idle speed, checking
- System pressure, fuel pressure regulator and residual pressure, checking
- Fuel injectors, checking
- Fuel distributor with fuel injectors, disassembling and assembling
- Injection quantity, proper seal and spray pattern of fuel injectors, checking
- Fuel Pump (FP) relay -J17-, checking activation
- Mass Air Flow (MAF) sensor -G70-, checking
- Intake air system, checking for leaks (un-metered air)
- Oxygen sensor control, checking
- Function of oxygen sensor control before catalytic converter
- Oxygen sensor and oxygen sensor control before catalytic converter, checking
- Oxygen sensor aging, oxygen sensor before catalytic converter, checking
- Oxygen sensor and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensors before and after catalytic converter, checking
- Oxygen sensor, removing and installing
- Secondary Air Injection (AIR) valve, checking
- Tank ventilation, checking
- Electronic accelerator (E-Gas) power control, checking
- E-Gas system, function
- Electronic Power Control (EPC) warning lamp (malfunction indicator lamp for electronic accelerator-E-Gas) in instrument cluster, significance
- Malfunction light for power accelerator activation -K132-, checking
- Throttle valve control module -J338-, checking
- Throttle valve control module, adaptation
- Throttle valve, checking for soiling
- Throttle valve control module, cleaning
- Angle sensor for throttle drive, checking
- Accelerator pedal position sensors, checking
- Kick down function, learning
- Vacuum Hose Diagram(S)
- Auxiliary signals, checking
- Engine speed signal, checking
- Consumption signal for board computer, checking
- Vehicle Speed Signal (VSS), checking
- A/C compressor switch-off, checking
- Brake light switch and brake pedal switch, checking
- Clutch vacuum vent valve switch -F36-, checking
- Pressure switch/power steering -F88-, checking
- Wiring for fuel level signal, checking
- Data exchange, Motronic/ABS (CAN-bus), checking
- Motronic multiport fuel injection and ignition system, repairing
- 28 Ignition/Glow plug system
- Ignition system, checking
- Ignition system, general information
- Scan Tool (ST) and test equipment safety precautions
- Ignition coils with power output stage, checking
- Intake Air Temperature (IAT) sensor -G42-, checking
- Engine speed (RPM) sensor -G28-, checking
- Engine Coolant Temperature (ECT) sensor -G62-, checking
- Control module voltage supply, checking
- Knock sensor and knock sensor regulation, checking
- Knock sensors, checking
- Camshaft Position (CMP) sensor 2 -G163-, checking
- Misfire recognition, checking
- Ignition system, checking
- 01 On Board Diagnostic (OBD)
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- Fuel Supply System
- 20 Fuel Supply
- Fuel supply system, general information
- Fuel supply system components, servicing (vehicles with Front Wheel Drive)
- Fuel supply system components, servicing (vehicles with Front Wheel Drive)
- Fuel tank with attachments, component overview
- Fuel filler tube, component overview
- Fuel tank, emptying
- Fuel tank with attachments, removing and installing
- Tank flap, component overview
- Tank flap, removing and installing
- Fuel pump and Fuel level sensor -G-, component overview
- Fuel pump, electrical testing
- Fuel pump delivery quantity, checking
- Fuel pump, removing and installing
- Fuel level sensor -G-, checking
- Fuel level sensor -G-, removing and installing
- Fuel supply system components, servicing (vehicles with All Wheel Drive)
- Fuel supply system components, servicing (vehicles with All Wheel Drive)
- Fuel tank with attachments, component overview
- Fuel filler tube, component overview
- Fuel tank, emptying
- Fuel tank with attachments, removing and installing
- Tank flap, component overview
- Fuel pump, Fuel level sensor -G- and Fuel level sensor 2 -G169-, component overview
- Fuel pump, electrical testing
- Fuel pump delivery quantity, checking
- Fuel pump, removing and installing
- Fuel level sensor -G-/Fuel level sensor 2-G169-, checking
- Fuel level sensor -G-, removing and installing
- Fuel level sensor 2 -G169-, removing and installing
- Secondary fuel pump, function
- Secondary fuel pump, removing and installing
- Evaporative Emission (EVAP) canister system, repairing
- Component overview
- Evaporative Emission (EVAP) canister purge solenoid valve -N115-, checking
- Evaporative Emission (EVAP) canister, removing and installing
- Evaporative Emission (EVAP) canister purge regulator valve -N80-, component overview
- Evaporative Emission (EVAP) canister system with Leak Detection Pump (LDP), hose diagram
- Evaporative Emissions (EVAP) system diagnostic leak test, function
- Automatic diagnostic leak test
- Evaporative Emission (EVAP) system, diagnostic leak test
- Leak Detection Pump (LDP) -V144-, component overview
- Leak Detection Pump (LDP) -V144-, checking
- Leak Detection Pump (LDP) -V144-, removing and installing
- Accelerator pedal cable, servicing
- 20 Fuel Supply
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Lubrication System
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Mechanical
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Starter
- Electrical Equipment
- 01 On Board Diagnostic (OBD)
- General Information
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- SID: distance remaining until next Inspection Service (after replacing instrument cluster)
- SID: time remaining until next Inspection Service (after replacing instrument cluster)
- Fuel level sender, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Instrument cluster through m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03, On Board Diagnostic (OBD)
- Application notes
- General information
- Instrument cluster On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Diagnostic Trouble Code (DTC) Memory, erasing
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Notes
- Adaptation, initiating
- Service Interval Display (SID), resetting after service
- Fuel consumption display, adapting
- Language versions for multi-function display, adapting
- Odometer, adaptation
- Adaptation
- Fuel level sender, adaptation
- Engine speed threshold, adaptation
- SID: Distance remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: time remaining until next Inspection Service (adaptation after replacing instrument cluster)
- SID: Minimum distance, adaptation
- SID: Maximum distance, adaptation
- SID: Maximum time interval, adaptation
- Oil grade, adaptation (where applicable)
- Total consumption, adaptation
- Powertrain CAN-Bus, adaptation
- Information CAN-Bus, adaptation
- Replacement instrument cluster input values, adapting
- Service interval display, resetting after a service without using VAG 1551/1552
- Data exchange between control modules, checking
- Anti-theft immobilizer from 09.00, On Board Diagnostic (OBD)
- General information
- Anti-theft immobilizer On Board Diagnostic (OBD), initiating
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Read Measuring Value Block (function 08)
- Adaptation (function 10)
- Adaptation of vehicle keys
- Lost key procedure
- Adaptation after replacing instrument cluster
- Adaptation after replacing Engine Control Module (ECM)
- Login Procedure (function 11)
- Cruise Control System (CCS) from m.y. 2001, On Board Diagnostic (OBD)
- Cruise Control System (CCS) through m.y. 2000, On Board Diagnostic (OBD)
- Automatic vertical headlight aim control system, On Board Diagnostic (OBD)
- General information
- Automatic vertical headlight aim control On Board Diagnostic (OBD), initiating
- Control Module Versions, checking (function 01)
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing (function 05)
- End Output (function 06)
- Code Control Module (function 07)
- Read Measuring Value Block (function 08)
- VAG 1551/1552 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System or VAS 5052 Vehicle Diagnostic and Service System, connecting and selecting functions
- 27 Battery, Starter, Generator, Cruise control
- Battery
- General information
- Warnings and safety measures for lead-acid batteries
- Battery handling instructions
- Absorbed Glass Mat (AGM) Battery,
- Battery, disconnecting and reconnecting
- Battery, removing and installing
- Battery with central gas venting
- Battery with charge indicator (magic eye), checking
- Visual check
- No-load voltage, checking
- Electrolyte level - battery with charge indicator (magic eye), checking
- Electrolyte level - battery with cell caps, checking
- Specific gravity, checking
- Battery, testing
- Battery, charging
- Quick charging/boost starting
- Generator (GEN)
- Generator (GEN) - 4-cylinder 132kW (180 bhp) engine, removing and installing
- Generator (GEN) - 4-cylinder 165kW (225 bhp) engine, removing and installing
- Generator (GEN) - 6-cylinder 184kW (250 bhp) engine, removing and installing
- Voltage Regulator (VR) - Bosch, replacing
- Voltage Regulator (VR) - Valeo, replacing
- Ribbed belt pulley, removing and installing
- Ribbed belt pulley with free-wheel, removing and installing
- Starter
- Cruise Control System (CCS) from m.y. 2001
- Cruise Control System (CCS) through m.y. 2000
- Battery
- 90 Instruments
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Instrument cluster from m.y. 2000 - VIN 8N_Y040001 and/or software versions from D26 & D03
- General information
- On Board Diagnostic (OBD), function
- OBD program application notes
- Instrument cluster, removing and installing
- Instrument cluster, rear view
- Instrument cluster multi-pin connector assignments
- Speedometer Vehicle Speed Sensor (VSS) -G22-, checking
- Sender for Fuel Gauge -G-, checking
- Sender for Fuel Gauge -G-, multi-pin connector assignments
- Fuel consumption signal, testing
- Engine Coolant Temperature (ECT) Sensor -G2-, checking
- Engine Coolant Temperature (ECT) Sensor -G2-, multi-pin connector assignments
- Garage Door Opener Control Module -J530-, removing and installing
- Instrument cluster through m.y. 2000 - VIN 8N_Y040000 and software version D24
- 92 Windshield wiper & washer system
- 94 Lights, Switches - Exterior
- Halogen headlights
- Headlights with High Intensity Gas Discharge (HID) Lamps
- Headlights with High Intensity Gas Discharge (HID) Lamps, assembly
- Headlight housing, removing and installing
- HID headlights, adjusting
- HID bulb, replacing
- Halogen high beam bulb, replacing
- Parking/side marker light bulb, replacing
- Turn signal bulb, replacing
- Headlight Beam Adjusting Motors -V48- and -V49-, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- through approx. 03.00, removing and installing
- High Intensity Gas Discharge Lamp Control Modules -J343- and -J344- from approx. 04.00, removing and installing
- Headlight securing lugs, servicing
- Fog lights
- Side mounted turn signals
- Rear lights
- High-mount brake light
- License plate light
- Steering column switches
- Ignition/starter switch and lock cylinder
- Automatic vertical headlight aim control system
- General information
- On Board Diagnostic (OBD), function
- Automatic vertical headlight aim control system, layout
- Headlight Range Control Module -J431- - Coupe, removing and installing
- Headlight Range Control Module -J431- - Roadster, removing and installing
- Left Front Level Control System Sensor -G78-, removing and installing
- Left Rear Level Control System Sensor -G76-, removing and installing
- 96 Lights, Switches - Interior, Anti-theft
- Interior lights and switches
- Switches in instrument panel, removing and installing
- Light Switch -E1-, removing and installing
- Glove compartment light (switch) -W6-, removing and installing
- Switches in front center console, removing and installing
- Switch mount in rear center console, removing and installing
- Driver's Interior Locking Switch -E150-, removing and installing
- Function Selector Switch 2 (Navigation), removing and installing
- Wind Deflector Switch, -E278-, removing and installing
- Convertible Top Operation Switch -E137-, removing and installing
- Mirror Adjustment Switch -E43-, removing and installing
- Window lifter switches, removing and installing
- Door contact switches, removing and installing
- Garage Door Opener Control Head -E284-, removing and installing
- Rear lid contact switch, removing and installing
- Font interior/reading light - Coupe, removing and installing
- Front interior/reading light bulbs - Coupe, replacing
- Front interior/reading light - Roadster, removing and installing
- Front interior/reading light bulbs - Roadster, replacing
- Luggage compartment lights - Coupe, removing and installing
- Luggage compartment light - Roadster, removing and installing
- Glove compartment light, removing and installing
- Removing and installing make-up mirror light - Coupe
- Horn
- Anti-theft immobilizer
- Interior lights and switches
- 97 Wiring
- 01 On Board Diagnostic (OBD)
- Electrical Equipment - General Information
- 27 - Battery, Starter, Generator, Cruise control
- Battery, General Information
- Lead-Acid Battery without Visual Indicator
- Maintenance-Free Batteries
- Maintenance-Free Batteries
- Maintenance-Free Battery with Visual Indicator
- Maintenance-Free Battery with Visual Indicator, Checking
- Absorbent Glass Mat Battery without Visual Indicator
- Absorbent Glass Mat Battery, Checking
- Central Venting System
- Battery Post and Terminal, Handling Instructions
- Battery, Visual Inspection
- Maintenance-Free Battery with Visual Indicator, Checking Color Display
- Battery Electrolyte Level, Checking
- Battery, Testing
- Battery, Testing
- Battery, Testing with Midtronics Battery/Starting/Charging System Analyzer MCR340A
- Battery - Vehicles with Energy Management Control Module, Testing with Vehicle Diagnosis, Testing and Information System VAS 5051B
- Battery No-Load Voltage - Vehicles without Energy Management Control Module, Checking
- Battery No-Load Voltage - Vehicles with Energy Management Control Module, Checking
- Battery, Load Testing with Midtronics Diagnostic Conductance Charging Station INC-940
- Battery, Charging
- Generator, Testing and Servicing
- Generator, Testing and Servicing
- Generator, Testing
- Bosch Generator, through MY 2000, Assembly Overview
- Bosch Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Bosch Generator from MY 2001, Removing and Installing
- Carbon Brushes, Bosch Generator from MY 2001, Checking
- Valeo Generator, through MY 2000, Assembly Overview
- Valeo Generator, from MY 2001, Assembly Overview
- Voltage Regulator, Valeo Generator from MY 2001, Removing and Installing
- Carbon Brushes, Valeo Generator from MY 2001, Checking
- Ribbed Belt Pulley without Freewheel, Removing and Installing
- Ribbed Belt Pulley with Freewheel, Removing and Installing
- Cruise Control System, with Electronic Power Control
- 92 - Windshield wiper and washer system
- 94 - Lights, Switches - Exterior
- 96 - Lights, Switches - Interior, Anti-theft
- 97 - Wiring
- Wiring Harnesses and Connectors, Repairing
- Wiring Harnesses and Connectors, Repairing
- Vehicle Electrical System, General Information
- Wiring Harness and Connector Repairs, General Information
- Airbag and Safety Belt Tensioner Wiring, Repairing
- CAN-Bus Wiring, Repairing
- Wire, 0.25 mm with Individual Crimp Connector, Repairing
- Wire, 0.35 mm and Larger with Individual Crimp Connector, Repairing
- Wire, 0.25 mm with Intermediate Wire Section, Repairing
- Wire, 0.35 mm or Larger with Intermediate Wire Section, Repairing
- Terminal Housings and Connectors, Repairing
- Terminal Housings, Releasing and Disassembling
- Antenna Wires, Repairing
- Fiber Optic Cable
- Vehicle Diagnosis, Testing and Information Systems
- Wiring Harnesses and Connectors, Repairing
- 27 - Battery, Starter, Generator, Cruise control
- Starters
- Electrical Equipment
- Engine Performance
- Emissions
- Emission Applications
- Emission Control Abbreviations
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Fuel Delivery
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Fuel Injection & Ignition, Engine Code(S): ATC
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) of Motronic
- Diagnostic Trouble Code (DTC) memory, checking and erasing
- Output Diagnostic Test Mode (DTM)
- Basic Setting
- Code Control Module
- Read Measuring Value Block
- Readiness code
- Readiness code
- Readiness code, displaying
- Readiness code, generating
- Notes
- Work step 1: Check DTC Memory
- Work step 2: Erase DTC Memory
- Work step 3: Adapt throttle valve control module to Engine Control Module (ECM)
- Work step 3: Diagnostic of tank seal
- Work step 4: Diagnostic of tank ventilation valve
- Work step 5: Diagnostic of fuel supply system
- Work step 6: Checking heated oxygen sensor
- Work step 7: Diagnostic of operational readiness of oxygen sensors behind catalytic converter
- Work step 8: Diagnostic of oxygen sensor aging before catalytic converter
- Work step 9: Diagnostic oxygen sensor control system
- Work step 10: Diagnostic of oxygen sensor aging behind catalytic converter
- Work step 11: Diagnostic of catalytic converter
- Work step 12: Readiness code, reading
- 24 Multiport Fuel Injection (MFI)
- Motronic multiport fuel injection and ignition system, repairing
- Scan Tool (ST) and test equipment safety precautions
- Rules of cleanliness
- Technical data
- Component locations, overview
- Notes
- Oxygen sensors and protective cover
- Black and brown connectors
- Component locations of Throttle Position (TP) sensor -G79- and sender 2 for accelerator pedal position -G185-
- Component location brake light switch -F- and brake pedal switch -F47-
- Component location, exhaust warning lamp -K83-
- Component location, malfunction light for power accelerator activation -K132-
- Component location, clutch vacuum vent valve switch -F36-
- Component location, 3-pin harness connectors
- Component location, pressure switch/power steering -F88-
- Air filter, disassembling and assembling
- Wire and component test using VAG1598/31 test box
- Procedure after voltage supply is interrupted
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Idle speed, checking
- System pressure, fuel pressure regulator and residual pressure, checking
- Fuel injectors, checking
- Fuel distributor with fuel injectors, disassembling and assembling
- Injection quantity, proper seal and spray pattern of fuel injectors, checking
- Fuel Pump (FP) relay -J17-, checking activation
- Mass Air Flow (MAF) sensor -G70-, checking
- Intake air system, checking for leaks (un-metered air)
- Oxygen sensor control, checking
- Function of oxygen sensor control before catalytic converter
- Oxygen sensor and oxygen sensor control before catalytic converter, checking
- Oxygen sensor aging, oxygen sensor before catalytic converter, checking
- Oxygen sensor and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensors before and after catalytic converter, checking
- Oxygen sensor, removing and installing
- Secondary Air Injection (AIR) valve, checking
- Tank ventilation, checking
- Electronic accelerator (E-Gas) power control, checking
- E-Gas system, function
- Electronic Power Control (EPC) warning lamp (malfunction indicator lamp for electronic accelerator-E-Gas) in instrument cluster, significance
- Malfunction light for power accelerator activation -K132-, checking
- Throttle valve control module -J338-, checking
- Throttle valve control module, adaptation
- Throttle valve, checking for soiling
- Throttle valve control module, cleaning
- Angle sensor for throttle drive, checking
- Accelerator pedal position sensors, checking
- Kick down function, learning
- Vacuum Hose Diagram(S)
- Auxiliary signals, checking
- Engine speed signal, checking
- Consumption signal for board computer, checking
- Vehicle Speed Signal (VSS), checking
- A/C compressor switch-off, checking
- Brake light switch and brake pedal switch, checking
- Clutch vacuum vent valve switch -F36-, checking
- Pressure switch/power steering -F88-, checking
- Wiring for fuel level signal, checking
- Data exchange, Motronic/ABS (CAN-bus), checking
- Motronic multiport fuel injection and ignition system, repairing
- 28 Ignition/Glow plug system
- Ignition system, checking
- Ignition system, general information
- Scan Tool (ST) and test equipment safety precautions
- Ignition coils with power output stage, checking
- Intake Air Temperature (IAT) sensor -G42-, checking
- Engine speed (RPM) sensor -G28-, checking
- Engine Coolant Temperature (ECT) sensor -G62-, checking
- Control module voltage supply, checking
- Knock sensor and knock sensor regulation, checking
- Knock sensors, checking
- Camshaft Position (CMP) sensor 2 -G163-, checking
- Misfire recognition, checking
- Ignition system, checking
- 01 On Board Diagnostic (OBD)
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- Fuel Supply System
- 20 Fuel Supply
- Fuel supply system, general information
- Fuel supply system components, servicing (vehicles with Front Wheel Drive)
- Fuel supply system components, servicing (vehicles with Front Wheel Drive)
- Fuel tank with attachments, component overview
- Fuel filler tube, component overview
- Fuel tank, emptying
- Fuel tank with attachments, removing and installing
- Tank flap, component overview
- Tank flap, removing and installing
- Fuel pump and Fuel level sensor -G-, component overview
- Fuel pump, electrical testing
- Fuel pump delivery quantity, checking
- Fuel pump, removing and installing
- Fuel level sensor -G-, checking
- Fuel level sensor -G-, removing and installing
- Fuel supply system components, servicing (vehicles with All Wheel Drive)
- Fuel supply system components, servicing (vehicles with All Wheel Drive)
- Fuel tank with attachments, component overview
- Fuel filler tube, component overview
- Fuel tank, emptying
- Fuel tank with attachments, removing and installing
- Tank flap, component overview
- Fuel pump, Fuel level sensor -G- and Fuel level sensor 2 -G169-, component overview
- Fuel pump, electrical testing
- Fuel pump delivery quantity, checking
- Fuel pump, removing and installing
- Fuel level sensor -G-/Fuel level sensor 2-G169-, checking
- Fuel level sensor -G-, removing and installing
- Fuel level sensor 2 -G169-, removing and installing
- Secondary fuel pump, function
- Secondary fuel pump, removing and installing
- Evaporative Emission (EVAP) canister system, repairing
- Component overview
- Evaporative Emission (EVAP) canister purge solenoid valve -N115-, checking
- Evaporative Emission (EVAP) canister, removing and installing
- Evaporative Emission (EVAP) canister purge regulator valve -N80-, component overview
- Evaporative Emission (EVAP) canister system with Leak Detection Pump (LDP), hose diagram
- Evaporative Emissions (EVAP) system diagnostic leak test, function
- Automatic diagnostic leak test
- Evaporative Emission (EVAP) system, diagnostic leak test
- Leak Detection Pump (LDP) -V144-, component overview
- Leak Detection Pump (LDP) -V144-, checking
- Leak Detection Pump (LDP) -V144-, removing and installing
- Accelerator pedal cable, servicing
- 20 Fuel Supply
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Ignition System
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Fuel Injection & Ignition, Engine Code(S): ATC
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) of Motronic
- Diagnostic Trouble Code (DTC) memory, checking and erasing
- Output Diagnostic Test Mode (DTM)
- Basic Setting
- Code Control Module
- Read Measuring Value Block
- Readiness code
- Readiness code
- Readiness code, displaying
- Readiness code, generating
- Notes
- Work step 1: Check DTC Memory
- Work step 2: Erase DTC Memory
- Work step 3: Adapt throttle valve control module to Engine Control Module (ECM)
- Work step 3: Diagnostic of tank seal
- Work step 4: Diagnostic of tank ventilation valve
- Work step 5: Diagnostic of fuel supply system
- Work step 6: Checking heated oxygen sensor
- Work step 7: Diagnostic of operational readiness of oxygen sensors behind catalytic converter
- Work step 8: Diagnostic of oxygen sensor aging before catalytic converter
- Work step 9: Diagnostic oxygen sensor control system
- Work step 10: Diagnostic of oxygen sensor aging behind catalytic converter
- Work step 11: Diagnostic of catalytic converter
- Work step 12: Readiness code, reading
- 24 Multiport Fuel Injection (MFI)
- Motronic multiport fuel injection and ignition system, repairing
- Scan Tool (ST) and test equipment safety precautions
- Rules of cleanliness
- Technical data
- Component locations, overview
- Notes
- Oxygen sensors and protective cover
- Black and brown connectors
- Component locations of Throttle Position (TP) sensor -G79- and sender 2 for accelerator pedal position -G185-
- Component location brake light switch -F- and brake pedal switch -F47-
- Component location, exhaust warning lamp -K83-
- Component location, malfunction light for power accelerator activation -K132-
- Component location, clutch vacuum vent valve switch -F36-
- Component location, 3-pin harness connectors
- Component location, pressure switch/power steering -F88-
- Air filter, disassembling and assembling
- Wire and component test using VAG1598/31 test box
- Procedure after voltage supply is interrupted
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Idle speed, checking
- System pressure, fuel pressure regulator and residual pressure, checking
- Fuel injectors, checking
- Fuel distributor with fuel injectors, disassembling and assembling
- Injection quantity, proper seal and spray pattern of fuel injectors, checking
- Fuel Pump (FP) relay -J17-, checking activation
- Mass Air Flow (MAF) sensor -G70-, checking
- Intake air system, checking for leaks (un-metered air)
- Oxygen sensor control, checking
- Function of oxygen sensor control before catalytic converter
- Oxygen sensor and oxygen sensor control before catalytic converter, checking
- Oxygen sensor aging, oxygen sensor before catalytic converter, checking
- Oxygen sensor and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensors before and after catalytic converter, checking
- Oxygen sensor, removing and installing
- Secondary Air Injection (AIR) valve, checking
- Tank ventilation, checking
- Electronic accelerator (E-Gas) power control, checking
- E-Gas system, function
- Electronic Power Control (EPC) warning lamp (malfunction indicator lamp for electronic accelerator-E-Gas) in instrument cluster, significance
- Malfunction light for power accelerator activation -K132-, checking
- Throttle valve control module -J338-, checking
- Throttle valve control module, adaptation
- Throttle valve, checking for soiling
- Throttle valve control module, cleaning
- Angle sensor for throttle drive, checking
- Accelerator pedal position sensors, checking
- Kick down function, learning
- Vacuum Hose Diagram(S)
- Auxiliary signals, checking
- Engine speed signal, checking
- Consumption signal for board computer, checking
- Vehicle Speed Signal (VSS), checking
- A/C compressor switch-off, checking
- Brake light switch and brake pedal switch, checking
- Clutch vacuum vent valve switch -F36-, checking
- Pressure switch/power steering -F88-, checking
- Wiring for fuel level signal, checking
- Data exchange, Motronic/ABS (CAN-bus), checking
- Motronic multiport fuel injection and ignition system, repairing
- 28 Ignition/Glow plug system
- Ignition system, checking
- Ignition system, general information
- Scan Tool (ST) and test equipment safety precautions
- Ignition coils with power output stage, checking
- Intake Air Temperature (IAT) sensor -G42-, checking
- Engine speed (RPM) sensor -G28-, checking
- Engine Coolant Temperature (ECT) sensor -G62-, checking
- Control module voltage supply, checking
- Knock sensor and knock sensor regulation, checking
- Knock sensors, checking
- Camshaft Position (CMP) sensor 2 -G163-, checking
- Misfire recognition, checking
- Ignition system, checking
- 01 On Board Diagnostic (OBD)
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Remove, Overhaul & Install
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Specifications
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- Firing Order & Cylinder Identification
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- System
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Fuel Injection & Ignition, Engine Code(S): ATC
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) of Motronic
- Diagnostic Trouble Code (DTC) memory, checking and erasing
- Output Diagnostic Test Mode (DTM)
- Basic Setting
- Code Control Module
- Read Measuring Value Block
- Readiness code
- Readiness code
- Readiness code, displaying
- Readiness code, generating
- Notes
- Work step 1: Check DTC Memory
- Work step 2: Erase DTC Memory
- Work step 3: Adapt throttle valve control module to Engine Control Module (ECM)
- Work step 3: Diagnostic of tank seal
- Work step 4: Diagnostic of tank ventilation valve
- Work step 5: Diagnostic of fuel supply system
- Work step 6: Checking heated oxygen sensor
- Work step 7: Diagnostic of operational readiness of oxygen sensors behind catalytic converter
- Work step 8: Diagnostic of oxygen sensor aging before catalytic converter
- Work step 9: Diagnostic oxygen sensor control system
- Work step 10: Diagnostic of oxygen sensor aging behind catalytic converter
- Work step 11: Diagnostic of catalytic converter
- Work step 12: Readiness code, reading
- 24 Multiport Fuel Injection (MFI)
- Motronic multiport fuel injection and ignition system, repairing
- Scan Tool (ST) and test equipment safety precautions
- Rules of cleanliness
- Technical data
- Component locations, overview
- Notes
- Oxygen sensors and protective cover
- Black and brown connectors
- Component locations of Throttle Position (TP) sensor -G79- and sender 2 for accelerator pedal position -G185-
- Component location brake light switch -F- and brake pedal switch -F47-
- Component location, exhaust warning lamp -K83-
- Component location, malfunction light for power accelerator activation -K132-
- Component location, clutch vacuum vent valve switch -F36-
- Component location, 3-pin harness connectors
- Component location, pressure switch/power steering -F88-
- Air filter, disassembling and assembling
- Wire and component test using VAG1598/31 test box
- Procedure after voltage supply is interrupted
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Idle speed, checking
- System pressure, fuel pressure regulator and residual pressure, checking
- Fuel injectors, checking
- Fuel distributor with fuel injectors, disassembling and assembling
- Injection quantity, proper seal and spray pattern of fuel injectors, checking
- Fuel Pump (FP) relay -J17-, checking activation
- Mass Air Flow (MAF) sensor -G70-, checking
- Intake air system, checking for leaks (un-metered air)
- Oxygen sensor control, checking
- Function of oxygen sensor control before catalytic converter
- Oxygen sensor and oxygen sensor control before catalytic converter, checking
- Oxygen sensor aging, oxygen sensor before catalytic converter, checking
- Oxygen sensor and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensors before and after catalytic converter, checking
- Oxygen sensor, removing and installing
- Secondary Air Injection (AIR) valve, checking
- Tank ventilation, checking
- Electronic accelerator (E-Gas) power control, checking
- E-Gas system, function
- Electronic Power Control (EPC) warning lamp (malfunction indicator lamp for electronic accelerator-E-Gas) in instrument cluster, significance
- Malfunction light for power accelerator activation -K132-, checking
- Throttle valve control module -J338-, checking
- Throttle valve control module, adaptation
- Throttle valve, checking for soiling
- Throttle valve control module, cleaning
- Angle sensor for throttle drive, checking
- Accelerator pedal position sensors, checking
- Kick down function, learning
- Vacuum Hose Diagram(S)
- Auxiliary signals, checking
- Engine speed signal, checking
- Consumption signal for board computer, checking
- Vehicle Speed Signal (VSS), checking
- A/C compressor switch-off, checking
- Brake light switch and brake pedal switch, checking
- Clutch vacuum vent valve switch -F36-, checking
- Pressure switch/power steering -F88-, checking
- Wiring for fuel level signal, checking
- Data exchange, Motronic/ABS (CAN-bus), checking
- Motronic multiport fuel injection and ignition system, repairing
- 28 Ignition/Glow plug system
- Ignition system, checking
- Ignition system, general information
- Scan Tool (ST) and test equipment safety precautions
- Ignition coils with power output stage, checking
- Intake Air Temperature (IAT) sensor -G42-, checking
- Engine speed (RPM) sensor -G28-, checking
- Engine Coolant Temperature (ECT) sensor -G62-, checking
- Control module voltage supply, checking
- Knock sensor and knock sensor regulation, checking
- Knock sensors, checking
- Camshaft Position (CMP) sensor 2 -G163-, checking
- Misfire recognition, checking
- Ignition system, checking
- 01 On Board Diagnostic (OBD)
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Testing & Diagnosis
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Fuel Injection & Ignition, Engine Code(S): ATC
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) of Motronic
- Diagnostic Trouble Code (DTC) memory, checking and erasing
- Output Diagnostic Test Mode (DTM)
- Basic Setting
- Code Control Module
- Read Measuring Value Block
- Readiness code
- Readiness code
- Readiness code, displaying
- Readiness code, generating
- Notes
- Work step 1: Check DTC Memory
- Work step 2: Erase DTC Memory
- Work step 3: Adapt throttle valve control module to Engine Control Module (ECM)
- Work step 3: Diagnostic of tank seal
- Work step 4: Diagnostic of tank ventilation valve
- Work step 5: Diagnostic of fuel supply system
- Work step 6: Checking heated oxygen sensor
- Work step 7: Diagnostic of operational readiness of oxygen sensors behind catalytic converter
- Work step 8: Diagnostic of oxygen sensor aging before catalytic converter
- Work step 9: Diagnostic oxygen sensor control system
- Work step 10: Diagnostic of oxygen sensor aging behind catalytic converter
- Work step 11: Diagnostic of catalytic converter
- Work step 12: Readiness code, reading
- 24 Multiport Fuel Injection (MFI)
- Motronic multiport fuel injection and ignition system, repairing
- Scan Tool (ST) and test equipment safety precautions
- Rules of cleanliness
- Technical data
- Component locations, overview
- Notes
- Oxygen sensors and protective cover
- Black and brown connectors
- Component locations of Throttle Position (TP) sensor -G79- and sender 2 for accelerator pedal position -G185-
- Component location brake light switch -F- and brake pedal switch -F47-
- Component location, exhaust warning lamp -K83-
- Component location, malfunction light for power accelerator activation -K132-
- Component location, clutch vacuum vent valve switch -F36-
- Component location, 3-pin harness connectors
- Component location, pressure switch/power steering -F88-
- Air filter, disassembling and assembling
- Wire and component test using VAG1598/31 test box
- Procedure after voltage supply is interrupted
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Idle speed, checking
- System pressure, fuel pressure regulator and residual pressure, checking
- Fuel injectors, checking
- Fuel distributor with fuel injectors, disassembling and assembling
- Injection quantity, proper seal and spray pattern of fuel injectors, checking
- Fuel Pump (FP) relay -J17-, checking activation
- Mass Air Flow (MAF) sensor -G70-, checking
- Intake air system, checking for leaks (un-metered air)
- Oxygen sensor control, checking
- Function of oxygen sensor control before catalytic converter
- Oxygen sensor and oxygen sensor control before catalytic converter, checking
- Oxygen sensor aging, oxygen sensor before catalytic converter, checking
- Oxygen sensor and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensors before and after catalytic converter, checking
- Oxygen sensor, removing and installing
- Secondary Air Injection (AIR) valve, checking
- Tank ventilation, checking
- Electronic accelerator (E-Gas) power control, checking
- E-Gas system, function
- Electronic Power Control (EPC) warning lamp (malfunction indicator lamp for electronic accelerator-E-Gas) in instrument cluster, significance
- Malfunction light for power accelerator activation -K132-, checking
- Throttle valve control module -J338-, checking
- Throttle valve control module, adaptation
- Throttle valve, checking for soiling
- Throttle valve control module, cleaning
- Angle sensor for throttle drive, checking
- Accelerator pedal position sensors, checking
- Kick down function, learning
- Vacuum Hose Diagram(S)
- Auxiliary signals, checking
- Engine speed signal, checking
- Consumption signal for board computer, checking
- Vehicle Speed Signal (VSS), checking
- A/C compressor switch-off, checking
- Brake light switch and brake pedal switch, checking
- Clutch vacuum vent valve switch -F36-, checking
- Pressure switch/power steering -F88-, checking
- Wiring for fuel level signal, checking
- Data exchange, Motronic/ABS (CAN-bus), checking
- Motronic multiport fuel injection and ignition system, repairing
- 28 Ignition/Glow plug system
- Ignition system, checking
- Ignition system, general information
- Scan Tool (ST) and test equipment safety precautions
- Ignition coils with power output stage, checking
- Intake Air Temperature (IAT) sensor -G42-, checking
- Engine speed (RPM) sensor -G28-, checking
- Engine Coolant Temperature (ECT) sensor -G62-, checking
- Control module voltage supply, checking
- Knock sensor and knock sensor regulation, checking
- Knock sensors, checking
- Camshaft Position (CMP) sensor 2 -G163-, checking
- Misfire recognition, checking
- Ignition system, checking
- 01 On Board Diagnostic (OBD)
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Tune-Up
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- 00 General, Technical data
- 10 Engine - Assembly
- 13 Engine - Crankshaft, Cylinder block
- Engine, disassembling and assembling
- Sealing flanges and flywheel, removing and installing
- Crankshaft, removing and installing
- Pistons and connecting rods, disassembling and assembling
- 15 Engine - Cylinder head, Valvetrain
- Cylinder head, removing and installing
- Valve gear, servicing
- 17 Engine - Lubrication
- Lubrication system components, removing and installing
- 19 Engine - Cooling system
- Engine cooling system components, removing and installing
- Engine cooling system components, removing and installing
- Engine cooling system components, overview
- Engine cooling system, draining and filling
- Coolant pump, removing and installing
- Coolant thermostat, checking, removing and installing
- Coolant line, removing and installing
- Radiator, removing and installing
- Cooling system, checking for leaks
- Engine cooling system components, removing and installing
- 21 Turbocharger, G-Charger
- Charge air pressure system with turbocharger
- Charge air pressure system with turbocharger
- Scan Tool (ST) and test equipment safety precautions
- Charge air pressure control system and vacuum system connections, diagram
- Charge air pressure bypass valve, testing
- Recirculating valve for turbocharger -N249-, checking
- Turbocharger and charge air pressure regulating valve, checking
- Charge pressure leak test with V.A.G 1687
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Notes
- Special tool V.A.G 1687 Charge air system tester preliminary set-up
- Special tool V.A.G 1687/1 pressure adapter, installing (1.8L Turbo)
- Special tool KLI9210 (Evaporative system leak detector), connecting to 1.8L Turbo
- Special tool KLI9210 (Evaporative system leak detector), preliminary set-up
- Special tool V.A.G 1687, connecting to pressure adapter V.A.G 1687/1 (1.8L Turbo)
- Performing pressure test
- Wastegate bypass regulator valve -N75-, checking
- Charge air pressure sensor -G31-, checking
- Rules for cleanliness
- Turbocharger, assembly overview
- Turbocharger, removing and installing
- Charge air cooling system components, removing and installing
- Charge air cooler (intercooler), removing and installing
- Intake system, checking for leaks using V.A.G 1687 Diagnostic Tool
- Charge air pressure system with turbocharger
- 26 Exhaust system, Emission controls
- Exhaust system components, removing and installing
- Exhaust system components, removing and installing
- Exhaust system, vehicles with front wheel drive
- Exhaust system, vehicles with all wheel drive
- Front exhaust pipe, removing and installing
- Exhaust manifold, removing and installing
- Exhaust system, aligning stress-free
- Exhaust system, checking for leaks
- Secondary air system, components and function
- Secondary air injection system components, removing and installing
- Exhaust system components, removing and installing
- 1.8L - Turbo Fuel Injection & Ignition, Engine Code(S): ATC
- 01 On Board Diagnostic (OBD)
- On Board Diagnostic (OBD) of Motronic
- Diagnostic Trouble Code (DTC) memory, checking and erasing
- Output Diagnostic Test Mode (DTM)
- Basic Setting
- Code Control Module
- Read Measuring Value Block
- Readiness code
- Readiness code
- Readiness code, displaying
- Readiness code, generating
- Notes
- Work step 1: Check DTC Memory
- Work step 2: Erase DTC Memory
- Work step 3: Adapt throttle valve control module to Engine Control Module (ECM)
- Work step 3: Diagnostic of tank seal
- Work step 4: Diagnostic of tank ventilation valve
- Work step 5: Diagnostic of fuel supply system
- Work step 6: Checking heated oxygen sensor
- Work step 7: Diagnostic of operational readiness of oxygen sensors behind catalytic converter
- Work step 8: Diagnostic of oxygen sensor aging before catalytic converter
- Work step 9: Diagnostic oxygen sensor control system
- Work step 10: Diagnostic of oxygen sensor aging behind catalytic converter
- Work step 11: Diagnostic of catalytic converter
- Work step 12: Readiness code, reading
- 24 Multiport Fuel Injection (MFI)
- Motronic multiport fuel injection and ignition system, repairing
- Scan Tool (ST) and test equipment safety precautions
- Rules of cleanliness
- Technical data
- Component locations, overview
- Notes
- Oxygen sensors and protective cover
- Black and brown connectors
- Component locations of Throttle Position (TP) sensor -G79- and sender 2 for accelerator pedal position -G185-
- Component location brake light switch -F- and brake pedal switch -F47-
- Component location, exhaust warning lamp -K83-
- Component location, malfunction light for power accelerator activation -K132-
- Component location, clutch vacuum vent valve switch -F36-
- Component location, 3-pin harness connectors
- Component location, pressure switch/power steering -F88-
- Air filter, disassembling and assembling
- Wire and component test using VAG1598/31 test box
- Procedure after voltage supply is interrupted
- Engine Control Module (ECM) (without metal anti-theft housing), replacing
- Engine Control Module (ECM) (with metal anti-theft housing), replacing
- Idle speed, checking
- System pressure, fuel pressure regulator and residual pressure, checking
- Fuel injectors, checking
- Fuel distributor with fuel injectors, disassembling and assembling
- Injection quantity, proper seal and spray pattern of fuel injectors, checking
- Fuel Pump (FP) relay -J17-, checking activation
- Mass Air Flow (MAF) sensor -G70-, checking
- Intake air system, checking for leaks (un-metered air)
- Oxygen sensor control, checking
- Function of oxygen sensor control before catalytic converter
- Oxygen sensor and oxygen sensor control before catalytic converter, checking
- Oxygen sensor aging, oxygen sensor before catalytic converter, checking
- Oxygen sensor and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensors before and after catalytic converter, checking
- Oxygen sensor, removing and installing
- Secondary Air Injection (AIR) valve, checking
- Tank ventilation, checking
- Electronic accelerator (E-Gas) power control, checking
- E-Gas system, function
- Electronic Power Control (EPC) warning lamp (malfunction indicator lamp for electronic accelerator-E-Gas) in instrument cluster, significance
- Malfunction light for power accelerator activation -K132-, checking
- Throttle valve control module -J338-, checking
- Throttle valve control module, adaptation
- Throttle valve, checking for soiling
- Throttle valve control module, cleaning
- Angle sensor for throttle drive, checking
- Accelerator pedal position sensors, checking
- Kick down function, learning
- Vacuum Hose Diagram(S)
- Auxiliary signals, checking
- Engine speed signal, checking
- Consumption signal for board computer, checking
- Vehicle Speed Signal (VSS), checking
- A/C compressor switch-off, checking
- Brake light switch and brake pedal switch, checking
- Clutch vacuum vent valve switch -F36-, checking
- Pressure switch/power steering -F88-, checking
- Wiring for fuel level signal, checking
- Data exchange, Motronic/ABS (CAN-bus), checking
- Motronic multiport fuel injection and ignition system, repairing
- 28 Ignition/Glow plug system
- Ignition system, checking
- Ignition system, general information
- Scan Tool (ST) and test equipment safety precautions
- Ignition coils with power output stage, checking
- Intake Air Temperature (IAT) sensor -G42-, checking
- Engine speed (RPM) sensor -G28-, checking
- Engine Coolant Temperature (ECT) sensor -G62-, checking
- Control module voltage supply, checking
- Knock sensor and knock sensor regulation, checking
- Knock sensors, checking
- Camshaft Position (CMP) sensor 2 -G163-, checking
- Misfire recognition, checking
- Ignition system, checking
- 01 On Board Diagnostic (OBD)
- 1.8L - Turbo Generic Scan Tool Engine Code(S): Amu, BEA, ATC, AWP
- 01 - On Board Diagnostic (OBD)
- On Board Diagnostics, general information
- Diagnostic mode, selecting
- Recommended special tools and workshop equipment
- Address word 33 - OBD
- Diagnostic mode 1: Check measuring values
- Diagnostic mode 2: Check operating conditions
- Diagnostic mode 3: Check DTC memory
- Diagnostic mode 4: Reset/erase diagnostic data
- Diagnostic mode 5: Check oxygen sensor test results
- Notes
- Function
- Requirements
- Work procedure
- Evaluation of oxygen sensor test results:
- Evaluation test-ID 01: Bank 1 sensor 2
- Evaluation test ID 02: Bank 1 sensor 2
- Evaluation test ID 07: Bank 1 sensor 2
- Evaluation test ID 08: Bank 1 sensor 2
- Evaluation test ID 129: Bank 1 sensor 1
- Evaluation test ID 130: Bank 1 sensor 1
- Evaluation test ID 131: Bank 1 sensor 1
- Evaluation test ID 132: Bank 1 sensor 1
- Diagnostic mode 6: Check test results of components that are not continuously monitored
- Diagnostic mode 7: Check test results of components that are continuously monitored
- Diagnostic mode 8: Tank leak test
- Diagnostic mode 9: Vehicle information
- Readiness code
- Diagnostic Trouble Code (DTC) tables
- 20 - Fuel Pump, Fuel Supply, Evaporative Emissions
- Fuel supply system components, removing and installing
- Fuel supply system components, removing and installing
- Safety precautions when working on fuel supply system
- Rules for cleanliness
- Fuel tank with attachments, component overview
- Fuel delivery unit and fuel gauge sensor, component overview
- Transfer Fuel Pump (FP) -G6-, checking
- Fuel delivery unit, removing and installing
- Evaporative emissions (EVAP) system
- Leak diagnostic, function
- EVAP canister system components, removing and installing
- Evaporative Emission (EVAP) Canister Purge Regulator Valve -N80- and vacuum reservoir, component overview
- Leak Detection Pump (LDP) -V144-, component overview
- EVAP canister system, overview
- EVAP canister system, checking for proper seal
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 1, checking
- Evaporative Emission (EVAP) Canister Purge Solenoid Valve 2, checking
- Leak Detection Pump (LDP), checking
- Electronic engine power control (EPC), component overview
- Fuel supply system components, removing and installing
- 21 - Turbocharger, G-Charger
- Charge air system with turbocharger
- Charge air pressure system, checking
- 24 - Multiport Fuel Injection (MFI)
- Fuel injection system, servicing
- Fuel injection, general notes
- Safety precautions
- Notes
- Audi TT Coupe: If test and measuring equipment is required during road test, note the following:
- Audi TT Roadster: If test and measuring equipment is required during road test, note the following:
- To reduce the risk of personal injury and/or damage to the fuel injection and ignition system, always observe the following:
- Rules for cleanliness
- Technical data
- Component locations, overview (engine code AMU)
- Component locations, overview (engine code ATC)
- Component locations, overview (engine code AWP)
- Component locations, overview (engine code BEA)
- Fuel rail with injectors, disassembling and assembling
- Air filter housing, overview
- Air filter insert, removing and installing
- Components, checking
- Mass Air Flow (MAF) Sensor, checking
- Mass Air Flow (MAF) Sensor -G70-, removing and installing
- Mass Air Flow (MAF) Sensor -G70- (without housing) probe, removing
- Mass Air Flow (MAF) Sensor -G70- (with housing), removing
- Mass Air Flow (MAF) Sensor -G70-, installing
- Throttle Valve Control Module -J338-, checking
- Engine Coolant Temperature (ECT) Sensor -G62-, checking
- Intake Air Temperature (IAT) Sensor -G42-, checking
- Engine Speed (RPM) Sensor -G28-, checking
- Fuel injectors, checking
- Recommended Special tools, workshop equipment, testers, measuring instruments and auxiliary items
- Test conditions
- Resistance values of fuel injectors, checking
- Checking voltage supply
- Actuation and voltage supply, checking
- Checking injection quantity and proper seal of fuel injectors
- Test sequence
- Checking for leaks
- Injection quantity, checking
- Engine codes ATC, AWP
- Engine codes AMU, BEA
- Fuel pressure regulator and residual pressure, checking
- Intake system, checking for leaks (false air)
- Oxygen sensors, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control before catalytic converter, checking
- Heated Oxygen Sensor (HO2S) and oxygen sensor control behind catalytic converter, checking
- Oxygen sensor heating for oxygen sensor before catalytic converter, checking
- Oxygen sensor heating for sensor behind catalytic converter, checking
- Engine control module
- Additional signals, checking
- Fuel injection system, servicing
- 26 - Exhaust System, Emission Controls
- Exhaust system components
- Secondary Air Injection (AIR) system
- Secondary Air Injection (AIR) system
- Function
- Secondary Air Injection (AIR) System, overview plan
- Secondary air injection system, checking for leaks
- Secondary Air Injection (AIR) solenoid valve, checking
- Secondary Air Injection (AIR) system motor, checking
- Combi-valve, checking
- Combi-valve, removing and installing
- Exhaust temperature monitoring
- 28 - Ignition/Glow plug System
- Ignition system, servicing
- Ignition system, general notes
- Safety precautions
- Technical data, spark plugs
- Ignition system components, removing and installing
- Camshaft adjustment, servicing
- Camshaft Position (CMP) Sensor -G40-, checking
- Ignition coils with power output stage, checking
- Knock sensors, checking
- Camshaft Adjustment Valve 1 -N205-, checking
- Ignition system, servicing
- 37 - Automatic Transmission - Controls, Housing
- 6-speed automatic transmission 09G, notes
- Electrical/electronic components and component locations
- Electrical/electronic components and component locations
- Notes
- Data Link Connector (DLC)
- Shift Lock Solenoid -N110-
- Valve body
- Multi-Function Transmission Range (TR) Switch -F125-
- Tiptronic Switch -F189-
- Starting Interlock Relay -J207-
- Transmission Output Speed (RPM) Sensor -G195-
- Transmission Input Speed (RPM) Sensor -G182-
- Transmission Range (TR) Display -Y6-
- Kick Down Switch -F8-
- Brake Light Switch -F-
- Transmission Control Module (TCM) -J217-, removing and installing
- Electrical/electronic components and component locations
- Shift mechanism, servicing
- 38 - Automatic Transmission - Gears, Hydraulic Controls, Valve Body
- Electrical components for regulating transmission, checking
- Safety precautions
- Multi-Function Transmission Range (TR) Switch, checking
- Transmission Input Speed (RPM) Sensor -G182-, checking
- Transmission Output Speed (RPM) Sensor -G195-, checking
- Transmission Fluid Temperature Sensor -G93-, checking
- Solenoid valves in valve body, checking
- Automatic Transmission Hydraulic Pressure Sensor 1 -G193- and Automatic Transmission Hydraulic Pressure Sensor 2 -G194-, checking
- Multi-Function Transmission Range (TR) Switch -F125-
- Electrical components for regulating transmission, checking
- 01 - On Board Diagnostic (OBD)
- 1.8L - Turbo Engine Mechanical, Engine Code(S): ATC, AWP
- Emissions
- General Information
- Abbreviations
- Basic Trouble Shooting
- Basic Trouble Shooting - General Information
- Commonly Used Abbreviations - General Information
- Emission Control Abbreviations
- Engine Performance - Trouble Shooting - General Information
- Brakes
- Anti-Lock Brake Safety Precautions - General Information
- Map - Brake Systems
- Brake Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accelerometers
- Accumulators
- Anchor Pins
- Anti-Lock Brake Control Assembly(Module)
- Anti-Lock Brake Controller
- Anti-Lock Brake Systems
- Axle Seal
- Backing Plates
- Bleeder Screw
- Brake Abs Active Light (Blue)
- Brake Fluid
- Brake Friction Material
- Brake On - Off Switch
- Brake Pads
- Brake Pedals
- Brake Shoe Hardware
- Brake Shoes
- Brake Stoplight Switches
- Brake Warning Light (Amber)
- Brake Warning Light (Red)
- Bulb Sockets
- Bulbs And LEDS
- Caliper Hardware
- Caliper Mounting Pin
- Caliper Piston
- Caliper Shim
- Caliper Slider Pin (Bolt) Dust Boot
- Caliper Slider Pin (Bolt)
- Calipers
- Combination Valve
- Controllers
- Digital Ratio Axle Controllers And Buffers (Drab And Dram)
- Disable Switches
- Drums
- Electrical Brake Pumps
- Electrical Park Motor
- Electrical Pumps And Motors
- Electro-Magnetic Interference
- Electronic Brake Control Modulator
- Electronic Brake Distribution
- Electronic Brake Traction Control Module
- Electronic Controllers
- Electronic Traction Control
- External Brake Cable
- Flow Control Valve
- Fluid Level Sensor Switches
- Fluid
- Four Wheel Drive Switches
- Friction Material
- G Sensors
- Gaskets
- Gravitational Switches
- Grease Seal
- Height Sensing Proportioning Valve
- High Pressure Accumulator
- Hoses
- Hub
- Hydraulic Control Unit
- Hydraulic Modulators
- Hydro-Boosters
- Hydro-Electric Boosters (POWERMASTER)
- Ignition Disable Switches
- Lamp Driver Relay
- Lateral Acceleration Switches
- LEDS
- Lenses
- Low Pressure Accumulator
- Lug Nut
- Master Cylinder Cover Gasket
- Master Cylinders
- Modulators
- Motor Pack
- Motors
- Pads
- Parking Brake Cable
- Parking Brake Mechanism
- Parking Brake Shoes
- Parking Brake Switches
- Parking Brake Systems
- Pedal Travel Switches
- Pedals
- Power Distribution Center
- POWERMASTER
- Pressure Differential Switches
- Pressure Switches
- Pressure Transducers
- Proportioning Valve
- Pumps
- Relays
- RELUCTOR (Speed) Ring
- Rotors
- Self-Adjusting Systems
- Shoe Hardware
- Shoes
- Sockets
- Speed Sensor (RELUCTOR) Ring
- Speed Sensors (Electronic Wheel And Vehicle)
- Star Wheel
- Steel Brake Lines
- Stoplight Switches
- Stroke Sensor
- Switches
- Tires
- Tone Ring
- Toothed Rings (Tone Wheel)
- Traction Control System (TCS)
- Transfer Tubes
- Vacuum Boosters
- Vacuum Hoses
- Valves
- Wear Indicator
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheel Cylinders
- Wiring Harnesses
- Yaw Rate Sensor
- Brake System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Brake Systems
- Map - Routine Inspection Reference Guide
- Routine Inspection Reference Guide
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Maintenance Overview
- Antifreeze/Coolant
- Visual Inspection
- Radiator Cap Test
- Engine Fan
- Cooling System Power Flush And Refill
- Belts (Except Timing Belts)
- Belt TENSIONER
- Automatic Transmission Fluid
- Automatic Transmission Fluid Exchange & Filter Replacement
- Engine Oil
- Air Filters
- Cabin Air Filter
- Brake Fluid
- Battery
- Battery Cables
- Power Steering
- Power Steering Fluid
- Wiper Blades
- Routine Inspection CHECKSHEET
- Routine Inspection - UICS
- Brake Systems
- Drivetrain And Transmission
- Notes
- Automatic Transmission Fluid
- Clutch Master Cylinders
- Cooler Lines
- Coolers
- Differential Fluid
- Drain Plugs And Gaskets
- Filters And Screens
- Fluids And Lubricants
- Hoses, Lines, And Tubes
- Hydraulic Fluid
- Lubricants
- Manual Transmission Fluid
- Mounts (Engine, Transaxle And Transmission)
- Transfer Case Fluid
- Vacuum Hoses
- Electrical Systems
- Engine Performance And Maintenance
- Notes
- Accessory Belts
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Pump Belts
- Batteries
- Battery Connectors
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Chemical Engine DECARBONIZATION
- Combustion Chamber Cleaning
- Coolant Recovery Tanks
- Coolant
- Distributor Caps
- Distributor Rotors
- Engine Cooling Systems
- Engine DECARBONIZATION
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel System Cleaning Service
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Ignition Wires (Secondary)
- Intake Cleaning
- O2 Sensors
- PCV Breather Elements
- PCV Valves
- Radiator Caps And Pressurized Expansion Tank Caps
- Spark Plugs
- Thermostats And Housings
- Throttle Body Cleaning
- Timing Belts
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Exhaust Systems
- Heating, Ventilation And Air Conditioning Systems
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Wheel & Tire Supplement
- Reason Code Explanation
- Automotive Terminology & Definitions
- Routine Inspection Reference Guide
- Check Lists
- Computer Relearn Procedures
- Introduction
- ACURA
- AUDI
- BMW
- DAEWOO
- HONDA
- HYUNDAI
- INFINITI
- ISUZU
- Jaguar
- KIA
- Land Rover
- LEXUS
- MAZDA
- Immobilizer System (626)
- Notes
- Key Replacement Or Addition (Customer Supplied 2 Or More Valid Keys)
- Key Replacement Or Addition (Customer Supplied Only One Or No Valid Keys)
- Immobilizer Unit (Customer Supplied At Least One Valid Key)
- PCM (Customer Supplied 2 Or More Valid Keys)
- PCM (Customer Supplied Only One Valid Key)
- Immobilizer Unit & PCM
- Reprogram Error Recovery
- Inputting Code Word
- Immobilizer System (626)
- MERCEDES-BENZ
- ECM Version Coding
- Enabling Code Function For Radio
- Notes
- Audio 10 Models (CLK, E & SLK Class)
- Audio 30 Models (CLK, E & SLK Class)
- Becker Radio (CL, S & SL Class)
- Panasonic Exquisite Radio (CL, S & SL Class)
- Radio With Navigation Control Module (CL, S & SL Class)
- Radio With 4-Digit Fixed Code (CL, S & SL Class)
- Radio & Radio With Navigation Control Module With 5-Digit Fixed Code (CL, S & SL Class)
- Radio (ML Class)
- Programming Supplemental Restraint System (SRS) Control Module
- MITSUBISHI
- NISSAN
- PORSCHE
- SAAB
- SUBARU
- SUZUKI
- TOYOTA
- VOLKSWAGEN
- VOLVO
- OBD-II Drive Cycles
- Driveline/Axles
- Drive Axle Noise Diagnosis - General Information
- Gear Tooth Contact Patterns - General Information
- Map - Drive Train & Transmission
- Drive Train & Transmission Systems
- Drivetrain And Transmission
- Notes
- Actuators (Electrical)
- Actuators (Vacuum)
- Automatic Transmission / Transaxle Assemblies/CVTS
- Automatic Transmission Fluid
- Axles
- Bearings And Races
- Bell Cranks
- Bell Housings
- Bushings (External)
- Cables (Speedometer)
- Cables (TV, Detent And Shift)
- Carrier Bearings
- Clutch Cables And Cable Housings
- Clutch Discs (Manual Transmissions)
- Clutch Forks
- Clutch Linkages (Mechanical)
- Clutch Master Cylinders
- Clutch Pedals
- Clutch Pivots
- Clutch Pressure Plates
- Clutch Release Bearings
- Clutch Slave Cylinders (Concentric)
- Clutch Slave Cylinders (Conventional Or External)
- Companion Flanges
- Connectors
- Cooler Bypass Valves
- Cooler Lines
- Coolers
- CV Joints
- Differential And Final Drive Assemblies
- Differential Fluid
- Dip Stick Tubes
- Dip Sticks (Fluid Level Indicators)
- Dowel Pins, Guides And Pilot Holes
- Drain Plugs And Gaskets
- Drive Shaft Flanges
- Drive Shafts And Half Shafts
- Dust Boots
- Engine Mounts
- Exciter Rings
- Filler Tubes
- Filters And Screens
- Flanges
- Flex Plates
- Fluid Level Indicators
- Fluids And Lubricants
- Flywheels
- Force Motors
- Gaskets
- Guides
- Half Shafts
- Hoses, Lines, And Tubes
- Housings (Bell, Case, Tail(Extension) And Auxiliary)
- Hydraulic Fluid
- Intermediate Shaft Support Bearings
- Key Interlock Systems
- Limited Slips
- Lines
- Linkages (External)
- Locking Hub Assemblies
- Locking Hub Control Knobs
- Lubricants
- Manual Transmission Fluid
- Manual Transmission/Transaxle Assemblies
- Metal Clad Seals
- METALASTIC Joints
- Modulator Pins
- Modulators
- Mounts (Engine, Transaxle And Transmission)
- Odometer Drives (Mechanical)
- Odometer Heads (Mechanical)
- Oil Pans
- Pans
- Pilot Holes
- Pressure Plates
- Pressure Switches
- Races
- Rubber Joints (METALASTIC)
- Screens
- Seals (Metal Clad)
- Seals
- Selector Interlock Systems
- Sensors
- Servos
- Shift Interlock Systems (Selector And Key Interlock Systems)
- Side Covers
- Slip Yokes
- Solenoids
- Speed Sensors (Electronic Wheel And Vehicle)
- Speedometer- Driven Gear Housing
- Speedometer/Odometer Drives (Mechanical)
- Speedometer/Odometer Heads (Mechanical)
- Speedometers/Odometers (Electronic)
- Switches
- Tone Wheels
- Toothed Rings (Tone Wheel)
- Torque Converters
- Transaxle Mounts
- Transducers (Transmission)
- Transfer Case Assemblies
- Transfer Case Fluid
- Transmission Coolers
- Transmission Mounts
- Transmission Pans
- Transmission Range Indicators (PRNDL)
- Tubes
- Universal Joints (CARDAN Or Cross Type)
- Vacuum Controls
- Vacuum Hoses
- Vacuum Motors
- Vacuum-Operated Switches
- Vehicle Speed Sensors
- Vents
- Vibration Dampers
- Wheel Attachment Hardware
- Wheel Speed Sensors
- Wiring Harnesses And Connectors
- Yokes And Slip Yokes
- Reason Code Explanation
- Automotive Terminology & Definitions
- Trouble Shooting - Clutches - General Information
- DTC Index
- Electrical
- Map - Electrical Systems
- Electrical Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Actuator Motors (Electric)
- Actuator Motors (Vacuum)
- Air Bags
- Alternators And Generators
- Amplifiers
- Antennas
- Batteries
- Battery Cables, Wires And Connectors
- Battery Cables
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belts
- Bulb Sockets
- Bulbs, Sealed Beams And LEDS
- Cd Players
- Cigarette Lighter Assemblies
- Circuit Breakers
- Clutch Switches
- Connectors
- Control Modules
- Cruise Control Brake Switches
- Cruise Control Cables
- Cruise Control Clutch Switches
- Cruise Control Linkages And Cables
- Cruise Control Reservoirs
- Cruise Control Tubes
- Cruise Control Vacuum Dump Release Valves
- Cruise Control Vacuum Hoses, Tubes And
- Cruise Control Vehicle Speed Sensors
- Defoggers
- Defrosters
- Delays
- Dimmers
- Electric Heaters
- Equalizers
- Fuse Blocks
- Fuse Boxes And Blocks
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gauges
- Generators
- Ground Cables And Straps
- Ground Straps
- Headlight Adjusters
- Heating Elements (Defrosters, Defoggers, Electric Heaters And Seats)
- Horns And Sirens
- Ignition Switches
- Indicator Lights
- Keyless Entry Keypads And Transmitters
- Keyless Entry Transmitters
- LEDS
- Lenses
- Microphones
- Mirrors (ELECTROCHROMATIC And Heated)
- Motors
- Neutral Safety Switches
- Odometers, Speedometers And Tachometers (Cable Driven)
- Odometers
- Power Distribution Center
- Pulleys
- Receivers, Amplifiers, Equalizers And Sub-Woofer Volume Controls
- Relay Boxes
- Relays
- Sealed Beams
- Seat Heaters
- Security Alarm Sensors
- Sirens
- Solenoids
- Speakers And Microphones
- Speedometer And Tachometer Linkages And Cables
- Speedometer Cables
- Speedometers
- Starters
- Sub-Woofer Volume Control
- Switches
- Tachometer Cables
- Tachometers
- Tape Players And Cd Players
- TENSIONERS
- Timers
- Transceivers
- Transducers
- Vacuum Accumulators (Reservoirs)
- Voltage Regulators
- Washer Fluid Level Senders
- Washer Pumps
- Wiper Arms And Blades
- Wiper Blades
- Wiper Hoses And Nozzles
- Wiper Linkages
- Wiper Nozzles
- Wiper Pump Reservoirs
- Wiring Harnesses And Connectors
- Battery, Starting & Charging System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Electrical Systems
- Using lemon2025'S System Wiring Diagrams
- Map - Electrical Systems
- Engine
- Engine Overhaul Procedures - General Information
- * Please Read This First *
- Description
- Engine Identification
- Inspection Procedures
- Cleaning Procedures
- Component Cleaning
- Cylinder Head Replacement
- Cylinder Head Overhaul
- Pistons, Connecting Rods & Bearings
- Crankshaft & Main Bearings
- Camshaft
- Timing Chains & Belts
- Timing Gears
- Oil Pump
- Break-In Procedure
- General Cooling System Service - General Information
- Engine Overhaul Procedures - General Information
- Engine Performance
- Electrostatic Discharge Warning - General Information
- Engine Performance Diagnostic Routine Outline - General Information
- Engine Performance Safety Precautions
- Map - Engine Performance & Maintenance
- Engine Performance And Maintenance (Including Exhaust Systems)
- Engine Performance & Maintenance CHECKSHEET
- Engine Performance And Maintenance
- Notes
- Accelerator Pedal Position Sensor
- Accessory Belts
- Accessory Pulleys
- Air Conditioning Cycling Switches
- Air Conditioning Pressure Sensors
- Air Ducts And Tubes
- Air Filter Elements
- Air Filter Gaskets
- Air Filter Housings And Gaskets
- Air Fuel Ratio Sensors
- Air Injection Control Solenoids
- Air Plenums
- Air Pump Belts
- Air Pumps (Electric Driven)
- Air Tubes
- Aspirator, Check And DECEL Valves
- Baffles
- Ballast Primary Supply Resistor Wires
- Ballast Resistors And Primary Supply Resistors
- Barometric Pressure Sensors
- Batteries
- Battery Cables, Wires And Connectors
- Battery Connectors
- Battery Trays And Hold Down Hardware
- Battery Wires
- Belt Idler Assemblies (Accessory And Cam Belts)
- Belt TENSIONERS (Accessory And Cam Belt)
- Belt-Driven Air Pumps
- Boost Control Mechanism
- Camshaft Position Sensors
- Carburetors And Chokes
- Casting Core Plugs And Expansion Plugs
- Charge Air Coolers ""INTERCOOLERS"" (CAC)
- Check Valves
- Chemical Engine DECARBONIZATION
- Chokes
- Clutch Pedal Position Switches
- Cold Start Injectors
- Combustion Chamber Cleaning
- Connectors
- Coolant Recovery Tanks
- Coolant
- Cooling Fan Motor Modules
- Cooling Fan Motor Relays And Modules
- Cooling Fan Motor Resistors
- Cooling Fan Motor Sensors And Switches
- Cooling Fan Motor Switches
- Cooling Fan Motors
- Crankshaft Position Sensors
- Cylinder Deactivation Solenoid
- Cylinder Head Assemblies
- DECEL Valves
- Deflectors
- Dip Stick Tubes
- Dip Sticks And Tubes
- Distributor Advances And Retarders (Mechanical And Vacuum)
- Distributor Boots And Shields
- Distributor Caps
- Distributor Retarders (Mechanical And Vacuum)
- Distributor Rotors
- Distributor Shields
- Distributors
- Early Fuel Evaporation Valves (Heat Riser Assemblies)
- EGR Coolers
- EGR Exhaust Manifold Passages
- EGR Intake And Exhaust Manifold Passages
- EGR Plates And Coolers
- Electronic Spark Control Modules
- Electronic Transmission Control Devices
- Electronic Transmission Feedback Devices
- Engine Coolant Temperature Sensors
- Engine Cooling Systems
- Engine Covers (Oil Pan, Valve Cover, Timing Cover)
- Engine DECARBONIZATION
- Engine Oil Canisters
- Engine Oil Coolers (External)
- Engine Oil Drain Plugs And Gaskets
- Engine Oil Filters And Canisters
- Engine Oil Gaskets
- Engine Oil Pressure Gauges (Mechanical)
- Engine Oil
- Evaporative Emissions (EVAP) Canister Filters
- Evaporative Emissions (EVAP) Canister Purge Devices
- Evaporative Emissions (EVAP) Canisters
- Evaporative Emissions (EVAP) Feedback Devices
- Exhaust Gas RECIRCULATION Devices
- Exhaust Gas RECIRCULATION Feedback Devices
- Expansion Plugs
- Fan Control Sensor
- Fuel Accumulators And Dampers
- Fuel And Cold Start Injectors
- Fuel Caps
- Fuel Dampers
- Fuel Delivery Check Valves
- Fuel Distributors (BOSCH Cis)
- Fuel Filler Necks And RESTRICTORS
- Fuel Filters
- Fuel Injector Cleaning
- Fuel Injectors
- Fuel Level Senders
- Fuel Pressure Regulators
- Fuel Pumps (In-Tank, External, Electrical Or Mechanical)
- Fuel Rails
- Fuel RESTRICTORS
- Fuel System Cleaning Service
- Fuel Tanks
- Fuel
- Gaskets
- Grommets (Valve Cover)
- Harmonic Dampers
- Heater Control Valves
- Heater Cores
- Hose Clamps
- Hose Connectors
- Hose Couplers
- Hoses And Tube Couplers, Connectors And Clamps
- Hoses And Tubes (Fuel Lines, Radiator, Vacuum, By-Pass, Heater, Recovery Tank And Oil Coolers)
- Housings
- Idle Air Controls
- Idle Speed Control Actuators
- Ignition Boots
- Ignition Coil Towers
- Ignition Coils
- Ignition Control Modules (ICM)
- Ignition Switches
- Ignition Terminals
- Ignition Wires (Secondary)
- Inertia Fuel Shut-Off Switches
- Intake Air Temperature Sensors
- Intake Cleaning
- Intake Manifolds
- In-Tank Fuel Strainers
- INTERCOOLERS
- Knock Sensors
- Liquid Vapor Separators
- Long Block Assemblies
- Manifold Absolute Pressure (Map) Sensors
- Mass Air Flow (MAF) Sensors
- Metal Air Manifolds And Pipes
- Metal Air Pipes
- Mix Control Solenoids
- Motor Mounts
- O2 Sensors
- Oil Pans
- Oil Pressure Sending Units
- Oil Pump Pick-Up Screens
- Oil Pumps
- O-Rings, Gaskets, Seals And Spring Locks
- Park Neutral Position Switches
- PCV Breather Elements
- PCV Orifices
- PCV Valves
- Pick-Up Assemblies (Includes Magnetic, Hall Effect And Optical)
- Power Steering Pressure Sensors
- Powertrain Control Modules (Pcm) And Prom
- Powertrain Control Prom
- Pressurized Expansion Tank Caps
- Radiator / Cooling Fan Blades
- Radiator / Cooling Fan Clutches
- Radiator Caps And Pressurized Expansion Tank Caps
- Radiators
- Roll Over Valves
- Sealing Compounds
- Seals
- Secondary Air Injection System Management Devices
- Sensors
- Short Block Assemblies
- Shrouds, Baffles And Deflectors
- Spark Plugs
- Spring Locks
- Super Chargers
- Switches
- Thermal Vacuum Valves
- Thermostatic Air Door Assemblies
- Thermostats And Housings
- Throttle Bodies
- Throttle Body Cleaning
- Throttle Cables
- Throttle Linkages And Cables
- Throttle Position Sensors
- Throttle Position Switches
- Timing Belt Sprockets
- Timing Belts
- Timing Covers
- Torque Struts
- Transmission Range Switches
- Tube Clamps
- Tube Connectors
- Tube Couplers
- Tubes
- Turbo Chargers
- Vacuum Connections
- Vacuum Hoses, Tubes And Connections (Non-Metallic)
- Vacuum Regulator Solenoids
- Vacuum Tubes
- Valve Covers
- Vehicle Speed Senors
- Volume Air Flow Sensors
- Waste Gate And Boost Control Mechanisms
- Waste Gate Control Solenoids
- Water Pumps (Electric)
- Water Pumps (Non-Electric)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Parasitic Load Explanation & Test Procedures - General Information
- State Emission Standards - Diesel
- State Emission Standards - Gas
- ALASKA
- ARIZONA
- CALIFORNIA
- Colorado
- CONNECTICUT
- DELAWARE
- District Of COLUMBIA
- GEORGIA
- IDAHO
- ILLINOIS
- INDIANA
- KENTUCKY
- MARYLAND
- MASSACHUSETTS
- MISSOURI
- NEVADA
- New Jersey
- New MEXICO
- New YORK
- North CAROLINA
- OHIO
- OREGON
- PENNSYLVANIA
- RHODE Island
- TENNESSEE
- TEXAS
- UTAH
- VIRGINIA
- WASHINGTON
- WISCONSIN
- U. S. EPA ASM2525 & ASM5015 Start-Up Emission Standards
- U. S. EPA Revised Final ASM Emission Standards (ASM5015 & ASM2525)
- U.S. EPA Im240 Emission Standards
- Waveforms - Injector Pattern Tutorial - General Information
- * Please Read This First *
- Purpose Of This Article
- Is A Lab Scope Necessary?
- The Two Types Of Injector Drivers
- The Two Ways Injector Circuits Are Wired
- Interpreting Injector Waveforms
- Current Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Voltage Waveform Samples
- Notes
- Example #1 - Voltage Controlled Driver
- Example #2 - Voltage Controlled Driver
- Example #3 - Voltage Controlled Driver
- Example #4 - Current Controlled Driver
- Example #5 - Current Controlled Driver
- Example #6 - Current Controlled Driver
- Example #7 - Current Controlled Driver
- Example #8 - Current Controlled Driver
- Map - Exhaust Systems
- Exhaust Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Catalytic Converters
- Exhaust And Tail Pipes
- Exhaust Connections
- Hangers
- Heat Risers (Mechanical EFE Devices)
- Heat Shields
- Manifolds (Cast And Tube Type)
- Mechanical EFE Devices
- Muffler Valve
- Mufflers And Resonators
- Reason Code Explanation
- Exhaust Systems
- Heating, Ventilation & A/C (HVAC)
- Map - Heating, Ventilation, & Air Conditioning
- Heating, Ventilation & Air Conditioning Systems
- Notes
- Map Standards Of Service
- The Map Process - Overview
- The Map Process - Overview Of Service Requirements And Suggestions
- Accumulators
- Actuators (Electrical)
- Actuators (Vacuum)
- Air Conditioning Fittings
- Air Conditioning Hoses
- Air Conditioning Metal Lines
- Air Control Doors
- Air Dams (External)
- Air Distribution System
- Belts
- Blend Doors
- Blower Fans (Blower Wheel Or Squirrel Cage)
- Blower Motors
- Blower Resistors
- Blower Switches
- Cabin Air Filters
- Circuit Breakers
- Compressor Clutch Assemblies
- Compressors
- Condenser Air Seals
- Condenser Fan Motors
- Condensers
- Connectors
- Control Cables
- Control Heads (Function Selectors)
- Control Linkages
- Control Modules
- Coolant
- Cooling Fan Blades
- Cooling Fan Clutches
- Cooling Fan Motors
- Evaporator Drain Tubes
- Evaporator Filters
- Evaporator Pressure Regulators (EPRS)
- Evaporators
- Expansion Valves
- Function Selectors
- Fuses, Fusible Links And Circuit Breakers
- Fusible Links
- Gaskets
- Heater Cases
- Heater Control Valves
- Heater Cores
- Heater Hoses
- High Pressure Relief Valves (HPRV)
- Idlers
- In-Line Filters
- Metal Fittings
- Metal Lines
- Mix And Air Control Doors (Blend Doors)
- ORIFACE Tubes
- O-Rings
- Pilot-Operated Absolutes (POAS)
- Plenums
- Pressure Control Valves
- Pressure Sensors
- Pulleys
- Radiators
- Receiver-DRIERS
- Refrigerant Oil
- Refrigerant
- Relays
- Seals
- Service Ports
- Spring Lock Couplings
- Suction Throttling Valves (STVS)
- Switches (Electrical)
- TENSIONERS
- Thermistors And Pressure Sensors
- Thermostats And Housings
- Vacuum Hoses And Tubes
- Vacuum Reservoirs
- Vacuum Tubes
- Valves In Receiver (VIRS)
- Water Pumps (Electric Auxiliary)
- Wiring Harnesses And Connectors
- Heating, Ventilation & Air Conditioning System CHECKSHEET
- Reason Code Explanation
- Automotive Terminology & Definitions
- Heating, Ventilation & Air Conditioning Systems
- Map - Heating, Ventilation, & Air Conditioning
- Identification
- Metric Conversions
- OEM General Information
- How To Use The Engine Performance Section
- Maintenance Reminder Light (Reset Procedures)
- Emissions Maintenance Reminder (EGR)
- Emissions Maintenance Reminder (Oxygen Sensor)
- Maintenance Service Reminder
- Notes
- Maintenance Service Reminder Reset - Procedure 01
- Maintenance Service Reminder Reset - Procedure 02
- Maintenance Service Reminder Reset - Procedure 03
- Maintenance Service Reminder Reset - Procedure 04
- Maintenance Service Reminder Reset - Procedure 05
- Maintenance Service Reminder Reset - Procedure 06
- Maintenance Service Reminder Reset - Procedure 07
- Maintenance Service Reminder Reset - Procedure 08
- Maintenance Service Reminder Reset - Procedure 09
- Maintenance Service Reminder Reset - Procedure 10
- Maintenance Service Reminder Reset - Procedure 11
- Maintenance Service Reminder Reset - Procedure 12
- Maintenance Service Reminder Reset - Procedure 13
- Tire Pressure Monitor System Reminder
- Notes
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 06
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- TPMS Reminder Reset - Procedure 10
- Restraints
- Specifications Index
- Steering
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Steering & Suspension Systems
- Wheel And Tire
- Steering & Suspension CHECKSHEET
- Wheels & Tires CHECKSHEET
- Steering And Suspension, Wheel Alignment, Wheels And Tires
- Notes
- Active Handling
- Active Suspension Control Modules
- Active Variable Ratio Steering
- Active Yaw Control
- Adaptive Cruise Control
- Advance TRAC
- Air Bags
- Air Ride Control Modules
- Air Ride Suspension Torsion Springs (Counter Balancing)
- Air Ride Suspension
- Air Ride Tubes
- Air Shocks And Air Struts
- Air Spring Valves
- Air Springs
- Air Suspension Control Valves
- Air Suspension DRIERS
- Axle Acceleration Sensor
- Ball Joints
- Body Acceleration Sensor
- Bushings
- Center Links
- Compressors
- Continuous Damping Control
- Control Arm Shafts
- Control Arms
- Control Modules
- Distance Regulation Control Module
- Distance Regulation Sensor
- Drag Links
- Dynamic Stability Control
- Dynamic Stability Traction Control
- Electronic Ride Control Shocks And Struts
- Electronic Stability Control
- Electronic Suspension System
- Flex Couplers
- Gaskets
- Height Sensors
- Hydraulic Hoses
- Hydraulic Power Steering Pumps
- Hydraulic Suspension Hoses
- Hydraulic Suspension Pumps
- Idler Arms
- Intermediate Shaft U-Joints
- King Pins
- Modules
- Pitman Arms
- Power Steering Belts
- Power Steering Coolers
- Power Steering Fluid
- Power Steering Hoses
- Power Steering Lines (Steel)
- Power Steering Pumps - Electric
- Power Steering Pumps
- Radar Sensor
- Radius Arms
- Relay Rods
- Relays
- Sensors
- Shock Absorbers, Strut Cartridges And Strut Assemblies
- Spindles
- Springs, Coil, Leaf And Torsion Bars
- STABILITRAC
- Stability Management System
- Steering Angle Sensor
- Steering Arms
- Steering Couplers
- Steering Dampers
- Steering Gears (Except Rack And Pinion)
- Steering Gears, Rack And Pinion
- Steering Knuckles
- Strike Out Bumpers
- Strut Bearing Plate Assemblies
- Strut Rods
- Suspension Pumps (Hydraulic)
- Sway Bar Links
- Sway Bar Mounting Bushings
- Sway Bars
- Switches
- Tie Rod Ends (Inner And Outer)
- Tire Pressure Monitoring System
- Tire Pressure Sensors
- Tires
- Torque Sensor
- Torsion Springs
- Track Bar Bushings
- Track Bars
- Trailing Arm Bushings
- Trailing Arms
- Valve Stems
- Vehicle Dynamics Control
- Vehicle Speed Sensor
- Vehicle Stability Assist
- Vehicle Stability/Skid Control
- Warning Lamps
- Wheel Alignment
- Wheel Attachment Hardware
- Wheel Bearings, Races And Seals
- Wheels (Rims)
- Wiring Harnesses And Connectors
- Reason Code Explanation
- Automotive Terminology & Definitions
- Wheel Alignment Theory & Operation - General Information
- Map - Steering, Suspension, Wheel Alignment, Wheels & Tires
- Traction Control Disable Procedures
- Trouble Shooting - Manual Transmission - General Information
- Heating, Ventilation & A/C (HVAC)
- A/C Compressor
- Heating & Air Conditioning
- 01 On Board Diagnostic (OBD)
- Automatic Climate Control system, On Board Diagnostic (OBD)
- Automatic Climate Control system, On Board Diagnostic (OBD)
- Function
- On Board Diagnostic (OBD) technical data
- On Board Diagnostic (OBD), test requirements
- Scan Tool (ST) and test equipment safety precautions
- VAG 1551 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System, connecting and selecting functions
- Coding table
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Idle Air Control (IAC) regulation, initiating Output Diagnostic Test Mode (DTM)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing and End Output (functions 05 and 06)
- Control Module, coding (function 07)
- Read Measuring Value Block (function 08)
- Notes
- Overview of display group numbers which can be selected
- Display group 001 - Compressor cut-off conditions, voltage for A/C clutch and at terminal 15
- Display group 002 - Temperature regulator flap motor -V68-
- Display group 003 - Central air flap motor -V70-
- Display group 004 - Footwell/defroster flap motor -V85-
- Display group 005 - Air flow flap motor -V71-
- Display group 006 - Calculated ambient temperature for outside air temperature display -G106-, measured values from fresh air intake duct temperature sensor -G89- and outside air temperature sensor -G17- and sunlight photo sensor -G107-
- Display group 007 - Sender for outlet temperature, floor outlet -G192-, instrument panel interior temperature sensor -G56-, calculated coolant temperature
- Display group 008 - Voltage at fresh air blower -V2- and voltage at terminals 58d/s
- Display group 009 - Engine speed (RPM), vehicle speed, auxiliary heater and key allocation
- Display group 010, display fields 1 - 3 - Excessive coolant temperature signal, A/C compressor cut-in/out, A/C pressure switches -F129-/-G65, signal from convertible top control module -J256-
- Display group 010, display field 4 - Signal from convertible top control module -J256-
- Display group 011 (last four compressor cut-off conditions recognized)
- Automatic Climate Control system, electrical testing
- A/C Control Head -E87-, electrical testing
- Notes
- Socket assignment for VAG 1598 test box with adapter lead VAG 1598/11
- Test step 1 - Voltage supply, Ground (GND) connection, illumination for A/C Control Head -E87-, signal for "ignition off" period
- Test step 2 - Temperature sensors/sensors (-G17-, G98-, G192-)
- Resistance values (dependent on ambient temperature) for temperature sensors in k Ω
- Test step 3 - Fresh air blower -V2- with control module -J126-
- Test step 4 - A/C flap position sensors (in flap motors) (-V68-/-G92-, -V70-/G112-, -V71-/-G113-, -V85-/-G114-)
- Test step 5 - A/C pressure switch -F129-, signal from Coolant Fan Control (FC) Module -J293-, output for "A/C compressor cut-in/out", signal indicating "excessive coolant temperature"
- Test step 6 - Activation of coolant fan(s) -V7-, activation of A/C clutch -N25-
- Coolant Fan Control (FC) Module -J293-, electrical testing
- High pressure sensor -G65- signal, checking
- A/C Control Head -E87-, electrical testing
- Automatic Climate Control system, On Board Diagnostic (OBD)
- 87 Air conditioning
- A/C refrigerant system, special tools, workshop equipment and testers required
- A/C refrigerant system, safety measures
- A/C refrigerant system, general repair guidelines
- A/C refrigerant system, servicing
- A/C Clutch -N25-, servicing
- A/C system control and regulation components in engine compartment and rear body
- A/C system control and regulation components in engine compartment and rear body
- Coolant Fan Control (FC) Module -J293-, removing and installing
- Evaporator housing drain valve, checking, removing and installing
- Receiver drier, removing and installing
- Condenser, removing and installing
- Refrigerant pipes on expansion valve, removing and installing
- Expansion valve, removing and installing
- Expansion valve insulation, removing and installing
- Refrigerant pipes on compressor, removing and installing
- A/C Compressor - 4-cyl. engine, removing from bracket (refrigerant pipes remain connected)
- A/C compressor - 6-cyl. engine, removing from bracket (refrigerant pipes remain connected)
- A/C compressor, removing and installing
- A/C system control and regulation components in passenger compartment
- A/C system control and regulation components in passenger compartment
- A/C Control Head -E87-, removing and installing
- Interior temperature sensor fan -V42-, removing and installing
- Control module for fresh air blower -J126-, removing and installing
- Sender for outlet temperature, floor outlet -G192-, removing and installing
- Fresh air blower -V2-, removing and installing
- Sunlight photo sensor -G107-, removing and installing
- Footwell duct/vent, removing and installing
- Footwell/defroster flap motor -V85-, removing and installing
- Temperature regulator flap motor -V68-, removing and installing
- Central air flap motor -V70-, removing and installing
- Fresh air intake duct temperature sensor -G89-, removing and installing
- Air flow flap motor -V71-, removing and installing
- Heating and A/C unit (with heater core and evaporator), removing and installing
- Heater core, removing and installing
- Heating and A/C unit (with heater core and evaporator) mechanical components, overview
- Heating and A/C unit (with heater core and evaporator) electrical components, overview
- Heating and A/C unit (with heater core and evaporator), disassembly and assembly
- Air distribution system (air vents and ducts), servicing
- Air distribution system (air vents and ducts), servicing
- Damaged instrument panel vents, removing and installing
- Undamaged instrument panel vents, removing and installing
- Windshield defroster vent, removing and installing
- Defroster vent air duct, removing and installing
- Dust and pollen filter, removing and installing
- Air extraction vents, checking
- Footwell duct/vent, removing and installing
- Footwell/defroster flap motor -V85-, removing and installing
- Temperature regulator flap motor -V68-, removing and installing
- Central air flap motor -V70-, removing and installing
- Fresh air intake duct temperature sensor -G89-, removing and installing
- Air flow flap motor -V71-, removing and installing
- Heating and A/C unit (with heater core and evaporator), removing and installing
- Heater core, removing and installing
- Heating and A/C unit (with heater core and evaporator) mechanical components, overview
- Heating and A/C unit (with heater core and evaporator) electrical components, overview
- Heating and A/C unit (with heater core and evaporator), disassembly and assembly
- A/C refrigerant system, checking and testing
- A/C cooling performance, testing
- Damaged instrument panel vents, removing and installing
- Undamaged instrument panel vents, removing and installing
- Windshield defroster vent, removing and installing
- Defroster vent air duct, removing and installing
- Dust and pollen filter, removing and installing
- Air extraction vents, checking
- A/C refrigerant system, leak testing
- A/C refrigerant system, testing with pressure gauges
- A/C refrigerant system pressures, checking
- A/C refrigerant system, replacing components
- Notes
- For leaking or damaged components (except for compressor and receiver drier), A/C system was completely empty (no charge):
- For leaky or damaged components (except for the compressor and receiver drier) there is still refrigerant oil in the system component that must be accounted for when replacing:
- Replace compressor, without it being necessary to blow through the refrigerant system with compressed air and nitrogen (e.g. exterior damage after an accident):
- Replace compressor due to leaks or internal damage (e.g. noises or no power):
- Replace receiver drier after blowing through the A/C system e.g. caused by moisture contamination (the A/C system was open over a long period of time) or contamination (dirt):
- Replace receiver drier, without it being necessary to blow through A/C system with compressed air and nitrogen (e.g. damage caused by an accident), no refrigerant flowed out and no moisture and dirt have penetrated the circuit:
- A/C refrigerant system, symptom based troubleshooting
- A/C refrigerant system, discharging
- A/C refrigerant system, evacuating and recharging
- A/C refrigerant R-134a and refrigerant oil (PAG), capacities
- A/C refrigerant system (R-134a), flushing with compressed air and nitrogen
- 01 On Board Diagnostic (OBD)
- Heating & Air Conditioning
- General Servicing
- A/C Refrigerant Oil & Refrigerant Specifications
- Air Conditioning System Compressor Applications
- Air Conditioning System Compressor Refrigerant Oil Checking
- Cabin Air Filter
- Refrigerant R134A - Servicing
- 87 - Air conditioning
- Laws and Regulations
- General Information
- General Information
- Introduction
- Air Conditioning System Principles
- Refrigerant R134a
- Refrigerant R134a Properties
- Refrigerant Oil
- Air Conditioning System, Operation
- General Work Safety
- Product Properties
- Refrigerant, Handling
- Pressure Vessels, Handling
- Safety Regulations for Working with Extraction and Charging Systems
- R134a Safety Precautions
- Basic Rules for Working on Refrigerant Circuit
- Refrigerant Circuit and Components
- Refrigerant Circuit and Components
- Components
- Refrigerant Circuit Design
- Refrigerant Circuit Quick-Release Connections
- Refrigerant Circuit Switches, Sensors, and Related Connections
- Refrigerant Circuit Pressures and Temperatures
- Refrigerant Circuit with Expansion Valve
- Refrigerant Circuit with Restrictor and Reservoir
- Using Pressure Gauge
- Service and Recycling Units
- Refrigerant Circuit Repair Information
- Refrigerant Circuit
- Refrigerant Circuit
- Important Repair Notes
- Refrigerant Circuits, Converting from R12 Refrigerant to R134a
- Working with A/C Service Station
- Refrigerant Circuit, Discharging with A/C Service Station
- Refrigerant Circuit, Evacuating with A/C Service Station
- Refrigerant Circuit, Charging with A/C Service Station
- Air Conditioner, Starting after Charging
- Transferring Refrigerant to Charging Cylinder or Reservoir Bottle
- A/C Service Station, Draining
- Refrigerant Circuit, Flushing with Compressed Air and Nitrogen
- Refrigerant Circuit, Flushing with Refrigerant R134a
- Refrigerant Circuit, Determining Leaks
- Refrigerant Circuit, Determining Leaks
- Refrigerant Circuit, Tracing Leaks with Electronic Leak Detector V.A.G 1796
- Refrigerant Circuit, Locating Leaks with Leak Detection System VAS 6201
- Leak Detection Additive, Adding with Refrigerant Circuit Charged
- Refrigerant Circuit, Locating Leaks with UV Lamp VAS 6196/4
- Possible Refrigerant Circuit Concerns
- A/C Service Station, Connecting
- Refrigerant Circuit, Checking Pressures with A/C Service Station
- Refrigerant Circuit, Checking Pressures with A/C Service Station
- Pressure Checking, Vehicles with Restrictor and Reservoir with Internally Regulated Compressor
- Pressure Checking, Vehicles with Expansion Valve and Receiver with Internally Regulated Compressor
- Pressure Checking, Vehicles with Restrictor, Reservoir and A/C Compressor Regulator Valve with Externally Regulated Compressor
- Pressure Checking, Vehicles with Expansion Valve, Receiver, and A/C Compressor Regulator Valve with Externally Regulated Compressor
- Refrigerant Circuit Components, Replacing
- Refrigerant Circuit Components, Replacing
- Leaking or Damaged Components except Compressor, Reservoir, or Receiver
- Compressor, Replacing without Flushing Refrigerant Circuit
- Compressor, Replacing Due to Leakage or Internal Damage
- Receiver or Accumulator and Restrictor, Replacing after Cleaning Refrigerant Circuit
- Receiver or Reservoir, Replacing without Flushing Refrigerant Circuit
- Refrigerant R134a/Refrigerant Oil Capacities and Specifications
- Refrigerant R134a/Refrigerant Oil Capacities and Specifications
- Refrigerant R134a Capacities
- Refrigerant R134a Capacities
- Capacities for Audi A2 (8Z_) from 2001
- Capacities for Audi A3 (8L_) 1997 to 2004 and Audi TT (8N_) from 1999
- Determining dimensions of flat pipes from condenser
- Sticker for capacity of refrigerant R134a
- Capacities for A3 (8P_) from 2004
- Capacities for Audi 80 (8A_/8C_), Audi Coupe (8B_), Audi Cabriolet (8G_) through 2002
- Capacities for Audi A4 (8D_) 1995 to 2002
- Distinguishing features of "Showa" and "AWG" condensers
- Capacities for Audi A4 (8E_) from 2001, Audi A4 Cabriolet (8H_) from 2003
- Capacities for Audi 100/Audi A6 (4A_) through 1998
- Capacities for Audi A6 (4B_) from 1998 and Audi Allroad
- Flat tube dimensions of condenser
- Capacities for Audi A6 (4F_) from 2005
- Capacities for Audi V8 (4C_) to 1994
- Capacities for Audi A8 (4D_) 1994 to 2002
- Capacities for Audi A8 (4E_) from 2003
- Capacities for Audi Q7 (4L_) from 2006
- Approved Refrigerant Oils
- Approved Refrigerant Oils
- Refrigerant Oil Capacities
- Capacities for Audi A2 (8Z_) from 2001
- Capacities for Audi A3 (8L_) 1997 to 2004 and Audi TT (8N_) from 1999
- Capacities for Audi A3 (8P_) from 2004
- Capacities for Audi 80 (8A_/8C_), Audi Coupe (8B_), Audi Cabriolet (8G_)
- Capacities for Audi A4 (8D_) 1995 to 2002
- Capacities for Audi A4 (8E_) from 2001, Audi A4 Cabriolet (8H_) from 2003
- Capacities for Audi 100/Audi A6 (4A_) from 1998
- Capacities for Audi A6 (4B_) from 1998 and Audi Allroad
- Capacities for Audi A6 (4F_) from 2005
- Capacities for Audi V8 (4C_) to 1994
- Capacities for Audi A8 (4D_) 1994 to 2002
- Capacities for Audi A8 (4E_) from 2003
- Capacities for Audi Q7 (4L_) from 2006
- Testing Equipment, Tools and Materials
- 87 - Air conditioning
- HVAC Control Systems
- Automatic A/C-Heater System
- Specifications
- Description
- Operation
- Programming
- Self-Diagnostics
- Diagnostic Tests
- DTC 00000: No DTC Recognized
- DTC 00532: Supply Voltage Too Low
- DTC 00600: Temperature Regulator Flap Motor Position Sensor
- DTC 00601: Central Flap Motor Position Sensor
- DTC 00602: FOOTWELL/Defroster Motor Position Sensor
- DTC 00603: FOOTWELL/Defroster Flap Motor
- DTC 00604: Back Pressure Flap Motor Position Sensor
- DTC 00625: Road Speed Signal
- DTC 00779: Outside Air Temperature Sensor
- DTC 00785: Instrument Panel Interior Temperature Sensor
- DTC 00787: Fresh Air Intake Duct Temperature Sensor
- DTC 00792: A/C High-Pressure Sensor
- DTC 00796: Interior Temperature Sensor Fan
- DTC 00797: Sunlight Photo Sensor
- DTC 01044: A/C-Heater Control Panel Incorrectly Coded
- DTC 01087: Basic Setting Not Performed
- DTC 01206: Signal For Time Span Ignition Off (Incorrect Signal)
- DTC 01271: Temperature Regulator Flap Motor
- DTC 01272: Central Air Flap Motor
- DTC 01273: Fresh Air Blower
- DTC 01274: Airflow Flap Motor
- DTC 01296: Center Outlet Temperature Sensor
- DTC 01297: Floor Outlet Temperature Sensor
- DTC 65535: A/C Control Head Malfunction
- System Tests
- Component Tests
- Removal & Installation
- Torque Specifications
- Wiring Diagrams
- Heating & Air Conditioning
- 01 On Board Diagnostic (OBD)
- Automatic Climate Control system, On Board Diagnostic (OBD)
- Automatic Climate Control system, On Board Diagnostic (OBD)
- Function
- On Board Diagnostic (OBD) technical data
- On Board Diagnostic (OBD), test requirements
- Scan Tool (ST) and test equipment safety precautions
- VAG 1551 Scan Tool (ST), VAS 5051 Vehicle Diagnostic Testing and Information System, connecting and selecting functions
- Coding table
- Diagnostic Trouble Code (DTC) Memory, checking (function 02)
- Diagnostic Trouble Code (DTC) table
- Output Diagnostic Test Mode (DTM) (function 03)
- Idle Air Control (IAC) regulation, initiating Output Diagnostic Test Mode (DTM)
- Basic Setting (function 04)
- Diagnostic Trouble Code (DTC) Memory, erasing and End Output (functions 05 and 06)
- Control Module, coding (function 07)
- Read Measuring Value Block (function 08)
- Notes
- Overview of display group numbers which can be selected
- Display group 001 - Compressor cut-off conditions, voltage for A/C clutch and at terminal 15
- Display group 002 - Temperature regulator flap motor -V68-
- Display group 003 - Central air flap motor -V70-
- Display group 004 - Footwell/defroster flap motor -V85-
- Display group 005 - Air flow flap motor -V71-
- Display group 006 - Calculated ambient temperature for outside air temperature display -G106-, measured values from fresh air intake duct temperature sensor -G89- and outside air temperature sensor -G17- and sunlight photo sensor -G107-
- Display group 007 - Sender for outlet temperature, floor outlet -G192-, instrument panel interior temperature sensor -G56-, calculated coolant temperature
- Display group 008 - Voltage at fresh air blower -V2- and voltage at terminals 58d/s
- Display group 009 - Engine speed (RPM), vehicle speed, auxiliary heater and key allocation
- Display group 010, display fields 1 - 3 - Excessive coolant temperature signal, A/C compressor cut-in/out, A/C pressure switches -F129-/-G65, signal from convertible top control module -J256-
- Display group 010, display field 4 - Signal from convertible top control module -J256-
- Display group 011 (last four compressor cut-off conditions recognized)
- Automatic Climate Control system, electrical testing
- A/C Control Head -E87-, electrical testing
- Notes
- Socket assignment for VAG 1598 test box with adapter lead VAG 1598/11
- Test step 1 - Voltage supply, Ground (GND) connection, illumination for A/C Control Head -E87-, signal for "ignition off" period
- Test step 2 - Temperature sensors/sensors (-G17-, G98-, G192-)
- Resistance values (dependent on ambient temperature) for temperature sensors in k Ω
- Test step 3 - Fresh air blower -V2- with control module -J126-
- Test step 4 - A/C flap position sensors (in flap motors) (-V68-/-G92-, -V70-/G112-, -V71-/-G113-, -V85-/-G114-)
- Test step 5 - A/C pressure switch -F129-, signal from Coolant Fan Control (FC) Module -J293-, output for "A/C compressor cut-in/out", signal indicating "excessive coolant temperature"
- Test step 6 - Activation of coolant fan(s) -V7-, activation of A/C clutch -N25-
- Coolant Fan Control (FC) Module -J293-, electrical testing
- High pressure sensor -G65- signal, checking
- A/C Control Head -E87-, electrical testing
- Automatic Climate Control system, On Board Diagnostic (OBD)
- 87 Air conditioning
- A/C refrigerant system, special tools, workshop equipment and testers required
- A/C refrigerant system, safety measures
- A/C refrigerant system, general repair guidelines
- A/C refrigerant system, servicing
- A/C Clutch -N25-, servicing
- A/C system control and regulation components in engine compartment and rear body
- A/C system control and regulation components in engine compartment and rear body
- Coolant Fan Control (FC) Module -J293-, removing and installing
- Evaporator housing drain valve, checking, removing and installing
- Receiver drier, removing and installing
- Condenser, removing and installing
- Refrigerant pipes on expansion valve, removing and installing
- Expansion valve, removing and installing
- Expansion valve insulation, removing and installing
- Refrigerant pipes on compressor, removing and installing
- A/C Compressor - 4-cyl. engine, removing from bracket (refrigerant pipes remain connected)
- A/C compressor - 6-cyl. engine, removing from bracket (refrigerant pipes remain connected)
- A/C compressor, removing and installing
- A/C system control and regulation components in passenger compartment
- A/C system control and regulation components in passenger compartment
- A/C Control Head -E87-, removing and installing
- Interior temperature sensor fan -V42-, removing and installing
- Control module for fresh air blower -J126-, removing and installing
- Sender for outlet temperature, floor outlet -G192-, removing and installing
- Fresh air blower -V2-, removing and installing
- Sunlight photo sensor -G107-, removing and installing
- Footwell duct/vent, removing and installing
- Footwell/defroster flap motor -V85-, removing and installing
- Temperature regulator flap motor -V68-, removing and installing
- Central air flap motor -V70-, removing and installing
- Fresh air intake duct temperature sensor -G89-, removing and installing
- Air flow flap motor -V71-, removing and installing
- Heating and A/C unit (with heater core and evaporator), removing and installing
- Heater core, removing and installing
- Heating and A/C unit (with heater core and evaporator) mechanical components, overview
- Heating and A/C unit (with heater core and evaporator) electrical components, overview
- Heating and A/C unit (with heater core and evaporator), disassembly and assembly
- Air distribution system (air vents and ducts), servicing
- Air distribution system (air vents and ducts), servicing
- Damaged instrument panel vents, removing and installing
- Undamaged instrument panel vents, removing and installing
- Windshield defroster vent, removing and installing
- Defroster vent air duct, removing and installing
- Dust and pollen filter, removing and installing
- Air extraction vents, checking
- Footwell duct/vent, removing and installing
- Footwell/defroster flap motor -V85-, removing and installing
- Temperature regulator flap motor -V68-, removing and installing
- Central air flap motor -V70-, removing and installing
- Fresh air intake duct temperature sensor -G89-, removing and installing
- Air flow flap motor -V71-, removing and installing
- Heating and A/C unit (with heater core and evaporator), removing and installing
- Heater core, removing and installing
- Heating and A/C unit (with heater core and evaporator) mechanical components, overview
- Heating and A/C unit (with heater core and evaporator) electrical components, overview
- Heating and A/C unit (with heater core and evaporator), disassembly and assembly
- A/C refrigerant system, checking and testing
- A/C cooling performance, testing
- Damaged instrument panel vents, removing and installing
- Undamaged instrument panel vents, removing and installing
- Windshield defroster vent, removing and installing
- Defroster vent air duct, removing and installing
- Dust and pollen filter, removing and installing
- Air extraction vents, checking
- A/C refrigerant system, leak testing
- A/C refrigerant system, testing with pressure gauges
- A/C refrigerant system pressures, checking
- A/C refrigerant system, replacing components
- Notes
- For leaking or damaged components (except for compressor and receiver drier), A/C system was completely empty (no charge):
- For leaky or damaged components (except for the compressor and receiver drier) there is still refrigerant oil in the system component that must be accounted for when replacing:
- Replace compressor, without it being necessary to blow through the refrigerant system with compressed air and nitrogen (e.g. exterior damage after an accident):
- Replace compressor due to leaks or internal damage (e.g. noises or no power):
- Replace receiver drier after blowing through the A/C system e.g. caused by moisture contamination (the A/C system was open over a long period of time) or contamination (dirt):
- Replace receiver drier, without it being necessary to blow through A/C system with compressed air and nitrogen (e.g. damage caused by an accident), no refrigerant flowed out and no moisture and dirt have penetrated the circuit:
- A/C refrigerant system, symptom based troubleshooting
- A/C refrigerant system, discharging
- A/C refrigerant system, evacuating and recharging
- A/C refrigerant R-134a and refrigerant oil (PAG), capacities
- A/C refrigerant system (R-134a), flushing with compressed air and nitrogen
- 01 On Board Diagnostic (OBD)
- Refrigerant R134A - Servicing
- 87 - Air conditioning
- Laws and Regulations
- General Information
- General Information
- Introduction
- Air Conditioning System Principles
- Refrigerant R134a
- Refrigerant R134a Properties
- Refrigerant Oil
- Air Conditioning System, Operation
- General Work Safety
- Product Properties
- Refrigerant, Handling
- Pressure Vessels, Handling
- Safety Regulations for Working with Extraction and Charging Systems
- R134a Safety Precautions
- Basic Rules for Working on Refrigerant Circuit
- Refrigerant Circuit and Components
- Refrigerant Circuit and Components
- Components
- Refrigerant Circuit Design
- Refrigerant Circuit Quick-Release Connections
- Refrigerant Circuit Switches, Sensors, and Related Connections
- Refrigerant Circuit Pressures and Temperatures
- Refrigerant Circuit with Expansion Valve
- Refrigerant Circuit with Restrictor and Reservoir
- Using Pressure Gauge
- Service and Recycling Units
- Refrigerant Circuit Repair Information
- Refrigerant Circuit
- Refrigerant Circuit
- Important Repair Notes
- Refrigerant Circuits, Converting from R12 Refrigerant to R134a
- Working with A/C Service Station
- Refrigerant Circuit, Discharging with A/C Service Station
- Refrigerant Circuit, Evacuating with A/C Service Station
- Refrigerant Circuit, Charging with A/C Service Station
- Air Conditioner, Starting after Charging
- Transferring Refrigerant to Charging Cylinder or Reservoir Bottle
- A/C Service Station, Draining
- Refrigerant Circuit, Flushing with Compressed Air and Nitrogen
- Refrigerant Circuit, Flushing with Refrigerant R134a
- Refrigerant Circuit, Determining Leaks
- Refrigerant Circuit, Determining Leaks
- Refrigerant Circuit, Tracing Leaks with Electronic Leak Detector V.A.G 1796
- Refrigerant Circuit, Locating Leaks with Leak Detection System VAS 6201
- Leak Detection Additive, Adding with Refrigerant Circuit Charged
- Refrigerant Circuit, Locating Leaks with UV Lamp VAS 6196/4
- Possible Refrigerant Circuit Concerns
- A/C Service Station, Connecting
- Refrigerant Circuit, Checking Pressures with A/C Service Station
- Refrigerant Circuit, Checking Pressures with A/C Service Station
- Pressure Checking, Vehicles with Restrictor and Reservoir with Internally Regulated Compressor
- Pressure Checking, Vehicles with Expansion Valve and Receiver with Internally Regulated Compressor
- Pressure Checking, Vehicles with Restrictor, Reservoir and A/C Compressor Regulator Valve with Externally Regulated Compressor
- Pressure Checking, Vehicles with Expansion Valve, Receiver, and A/C Compressor Regulator Valve with Externally Regulated Compressor
- Refrigerant Circuit Components, Replacing
- Refrigerant Circuit Components, Replacing
- Leaking or Damaged Components except Compressor, Reservoir, or Receiver
- Compressor, Replacing without Flushing Refrigerant Circuit
- Compressor, Replacing Due to Leakage or Internal Damage
- Receiver or Accumulator and Restrictor, Replacing after Cleaning Refrigerant Circuit
- Receiver or Reservoir, Replacing without Flushing Refrigerant Circuit
- Refrigerant R134a/Refrigerant Oil Capacities and Specifications
- Refrigerant R134a/Refrigerant Oil Capacities and Specifications
- Refrigerant R134a Capacities
- Refrigerant R134a Capacities
- Capacities for Audi A2 (8Z_) from 2001
- Capacities for Audi A3 (8L_) 1997 to 2004 and Audi TT (8N_) from 1999
- Determining dimensions of flat pipes from condenser
- Sticker for capacity of refrigerant R134a
- Capacities for A3 (8P_) from 2004
- Capacities for Audi 80 (8A_/8C_), Audi Coupe (8B_), Audi Cabriolet (8G_) through 2002
- Capacities for Audi A4 (8D_) 1995 to 2002
- Distinguishing features of "Showa" and "AWG" condensers
- Capacities for Audi A4 (8E_) from 2001, Audi A4 Cabriolet (8H_) from 2003
- Capacities for Audi 100/Audi A6 (4A_) through 1998
- Capacities for Audi A6 (4B_) from 1998 and Audi Allroad
- Flat tube dimensions of condenser
- Capacities for Audi A6 (4F_) from 2005
- Capacities for Audi V8 (4C_) to 1994
- Capacities for Audi A8 (4D_) 1994 to 2002
- Capacities for Audi A8 (4E_) from 2003
- Capacities for Audi Q7 (4L_) from 2006
- Approved Refrigerant Oils
- Approved Refrigerant Oils
- Refrigerant Oil Capacities
- Capacities for Audi A2 (8Z_) from 2001
- Capacities for Audi A3 (8L_) 1997 to 2004 and Audi TT (8N_) from 1999
- Capacities for Audi A3 (8P_) from 2004
- Capacities for Audi 80 (8A_/8C_), Audi Coupe (8B_), Audi Cabriolet (8G_)
- Capacities for Audi A4 (8D_) 1995 to 2002
- Capacities for Audi A4 (8E_) from 2001, Audi A4 Cabriolet (8H_) from 2003
- Capacities for Audi 100/Audi A6 (4A_) from 1998
- Capacities for Audi A6 (4B_) from 1998 and Audi Allroad
- Capacities for Audi A6 (4F_) from 2005
- Capacities for Audi V8 (4C_) to 1994
- Capacities for Audi A8 (4D_) 1994 to 2002
- Capacities for Audi A8 (4E_) from 2003
- Capacities for Audi Q7 (4L_) from 2006
- Testing Equipment, Tools and Materials
- 87 - Air conditioning
- Automatic A/C-Heater System
- A/C Compressor
- Maintenance
- Procedures
- Maintenance Procedures
- 01 Maintenance
- Servicing
- 30-day Inventory Maintenance
- Pre-Delivery Inspection Procedure
- Oil Change and Maintenance Service
- Emission Control Maintenance Schedule / Vehicle Maintenance Schedule
- Description of work
- Lights, electrical equipment, switches, displays and other driver-operated controls, testing operation
- Windshield wiper/washer system and headlight washer system, checking operation and adjusting washer jet settings
- Headlight washer system, checking washer jet settings
- Windshield washer/headlight washer system, topping off fluid
- Wiper blades, checking park position and checking for damage
- Wiper blade contact angle, adjusting
- Electric window lifters, checking positions
- Clock, setting correct time
- Air conditioner, checking operation and setting temperature to 72 ° F (22 ° C)
- Radio, activating anti-theft coding by entering fixed code number
- On Board Diagnostic (OBD), checking DTC memory with VAS 5051 or VAG 1551 scan tool
- Instrument cluster, setting language version
- Service interval display, resetting
- Door arresters and lock cylinders, lubricating
- Battery, checking electrolyte level and topping off with distilled water if necessary
- Battery, checking "no load" voltage before first engine start
- Battery, checking battery cables for secure fit (only applies to vehicles kept in stock for long periods)
- Engine cover, removing
- Engine and engine compartment, visual check for leaks and damage (from above and below)
- Engine coolant system, checking antifreeze and topping off with coolant if necessary
- Air cleaner, cleaning housing and replacing filter element
- Spark plugs, replacing
- Hydraulic system, checking for leaks, checking fluid level and if necessary topping off hydraulic fluid
- Dust and pollen filter element, replacing
- Transport locking elements, removing from front suspension struts
- Noise insulation, removing
- Manual transmission/final drive, checking oil level and topping off if necessary
- Automatic transmission/final drive, checking oil level and topping off if necessary
- Haldex clutch oil, checking level / changing / changing filter
- Engine oil, draining or extracting, and oil filter, changing
- Brake system, visually checking for leaks and damage
- Brake pads, checking thickness
- Under coating, visually checking for damage
- Tie rod ends, checking play, attachment and protective boots
- Tires (including spare), checking condition and wear pattern
- Tires (including spare), checking and recording tread depths
- Tires (including spare), inflating to correct pressures
- Wheel bolts, tightening to specified torque
- Engine oil, filling up
- Engine oil, checking oil level
- Brake fluid level (depending upon brake pad wear), checking
- Brake fluid, changing
- Headlights, aiming using Hella Universal Beamsetter IV
- Headlights (halogen), adjusting
- Headlights (gas charged Xenon), adjusting
- Road test
- RAPGARD ® , inspection, removal and disposal
- New Protective Vehicle Transit Coating, Liquid Film, inspection, removal and disposal
- Transportation wiper blades, removing at vehicle delivery
- Type plate and vehicle identification number
- Vehicle, lifting
- Tow-starting/towing
- Exhaust emission test
- 01 Maintenance
- Maintenance Reminder Light (Reset Procedures)
- Emissions Maintenance Reminder (EGR)
- Emissions Maintenance Reminder (Oxygen Sensor)
- Maintenance Service Reminder
- Notes
- Maintenance Service Reminder Reset - Procedure 01
- Maintenance Service Reminder Reset - Procedure 02
- Maintenance Service Reminder Reset - Procedure 03
- Maintenance Service Reminder Reset - Procedure 04
- Maintenance Service Reminder Reset - Procedure 05
- Maintenance Service Reminder Reset - Procedure 06
- Maintenance Service Reminder Reset - Procedure 07
- Maintenance Service Reminder Reset - Procedure 08
- Maintenance Service Reminder Reset - Procedure 09
- Maintenance Service Reminder Reset - Procedure 10
- Maintenance Service Reminder Reset - Procedure 11
- Maintenance Service Reminder Reset - Procedure 12
- Maintenance Service Reminder Reset - Procedure 13
- Tire Pressure Monitor System Reminder
- Notes
- TPMS Reminder Reset - Procedure 01
- TPMS Reminder Reset - Procedure 02
- TPMS Reminder Reset - Procedure 03
- TPMS Reminder Reset - Procedure 04
- TPMS Reminder Reset - Procedure 05
- TPMS Reminder Reset - Procedure 06
- TPMS Reminder Reset - Procedure 07
- TPMS Reminder Reset - Procedure 08
- TPMS Reminder Reset - Procedure 09
- TPMS Reminder Reset - Procedure 10
- Maintenance Procedures
- Procedures
- Restraints
- Air Bag, SRS
- Air Bag Restraint Systems
- Description & Operation
- Component Locations
- Servicing
- System Operation Check
- Air Bag Safety Precautions
- Adjustments
- Disabling & Activating Air Bag System
- Disposal Procedures
- Post-Collision Inspection
- Removal & Installation
- Diagnostics
- Diagnostic Tests
- Notes
- Code 00532: Supply Voltage Signal Too Low
- Code 00588: Driver-Side Air Bag IGNITOR Resistance High
- Code 00588: Driver-Side Air Bag IGNITOR Resistance Low
- Code 00589: Passenger-Side Air Bag IGNITOR No. 1 Resistance High
- Code 00589: Passenger-Side Air Bag IGNITOR No. 1 Resistance Low
- Code 00594: Air Bag Ignition Circuit Short To Voltage
- Code 00594: Air Bag Ignition Circuit Short To Ground
- Code 00595: Crash Data Stored
- Code 00654: Driver-Side Seat Belt TENSIONER Resistance High
- Code 00654: Driver-Side Seat Belt TENSIONER Resistance Low
- Code 00654: Driver-Side Seat Belt TENSIONER Circuit Short To Voltage
- Code 00654: Driver-Side Seat Belt TENSIONER Circuit Short To Ground
- Code 00655: Passenger-Side Seat Belt TENSIONER Resistance High
- Code 00655: Passenger-Side Seat Belt TENSIONER Resistance Low
- Code 00655: Passenger-Side Seat Belt TENSIONER Circuit Short To Voltage
- Code 00655: Passenger-Side Seat Belt TENSIONER Circuit Short To Ground
- Code 01044: Control Module Incorrectly Coded
- Code 01217: Driver-Side Side Air Bag Resistance High
- Code 01217: Driver-Side Side Air Bag Resistance Low
- Code 01217: Driver-Side Side Air Bag Circuit Short To Voltage
- Code 01217: Driver-Side Side Air Bag Circuit Short To Ground
- Code 01218: Passenger-Side Side Air Bag Resistance High
- Code 01218: Passenger-Side Side Air Bag Resistance Low
- Code 01218: Passenger-Side Side Air Bag Circuit Short To Voltage
- Code 01218: Passenger-Side Side Air Bag Circuit Short To Ground
- Code 01221: Driver-Side Side Air Bag Crash Sensor Open Circuit
- Code 01221: Driver-Side Side Air Bag Crash Sensor Short Circuit
- Code 01221: Driver-Side Side Air Bag Crash Sensor Not Valid
- Code 01222: Passenger-Side Side Air Bag Crash Sensor Open Circuit
- Code 01222: Passenger-Side Side Air Bag Crash Sensor Short Circuit
- Code 01222: Passenger-Side Side Air Bag Crash Sensor Not Valid
- Code 01223: Signal Open Central Locking
- Code 01228: Passenger-Side Air Bag Switch Open Circuit
- Code 01228: Passenger-Side Air Bag Switch Short To Power
- Code 01228: Passenger-Side Air Bag Switch Short To Ground
- Code 01280: Passenger-Side Air Bag Switched Off
- Code 01578: Passenger-Side Air Bag Switched Off Indicator Light Will Not Illuminate
- Code 65535: Control Module Defective
- Wire Repair
- Torque Specifications
- Wiring Diagrams
- Air Bag/SRS Component Inspection & Replacement Tables - EUROPEAN
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Body On Board Diagnostic (OBD)
- 01 On Board Diagnostic (OBD)
- VAG 1551 Scan Tool (ST), connecting
- Airbag system with side airbags, On Board Diagnostic (OBD)
- General notes
- On Board Diagnostic (OBD), initiating program
- Check DTC memory
- DTC table
- Check control module versions
- Output Diagnostic Test Mode (DTM) (vehicles up to week 18.99)
- Output Diagnostic Test Mode (DTM) (vehicles from week 18.99 on)
- Airbag Control Module, coding
- Read measuring value block
- Measuring value blocks, summary
- Central locking system On Board Diagnostic (OBD)
- Ultrasonic interior monitoring, On Board Diagnostic (OBD)
- General notes
- TT Coupe, interior monitoring
- TT Roadster, interior monitoring
- On Board Diagnostic (OBD), initiating program
- Check DTC memory
- DTC table
- Check control module versions, TT Coupe and TT Roadster
- Output Diagnostic Test Mode (DTM)
- Function test of interior monitoring
- Code control module (TT Coupe)
- Code control module (TT Roadster)
- Read measuring value block
- Measuring value blocks, summary
- Adaptation
- Erase DTC memory
- End output
- 01 On Board Diagnostic (OBD)
- Air Bag Restraint Systems
- Passive Restraints
- Body Interior
- 68 - Interior equipment
- Storage compartments/trim panels and covers
- Glove box, removing and installing
- Glove box trim, removing and installing
- Glove box lock, removing and installing
- Glove box locking mechanism, removing and installing
- Damping mechanism for glove box lid, removing
- Instrument panel end trim (right), removing
- Drivers storage compartment, removing
- Instrument panel end trim (left), removing
- Center console trim surround, removing
- Center console grab handles, removing
- Portable phone bracket, removing and installing
- Portable phone mounting plate bracket, removing and installing
- Cup holder, removing and installing
- Lid at rear section of center console, removing and installing
- Rear section of center console, removing and installing
- Tray on rear section of center console, overview
- Lid for tray on rear section of center console, removing
- Tray on rear section of center console, removing
- Parking brake trim, removing
- Parking brake lever button, removing and installing
- Removing gearshift cover
- Shift lever trim housing, removing
- Footwell vent and footwell vent trim, removing and installing
- Center console trim molding, removing and installing
- Front section of center console, removing and installing
- Radio flap, removing
- Front ashtray, removing and installing
- Front ashtray light, removing and installing
- Cigarette lighter, removing and installing
- Interior mirror
- Interior rear-view mirror with rigid support, removing and installing
- Rearview mirror, (automatic day/night mirror, rearview mirror with compass) removing
- Automatic anti-glare interior rearview mirror operation, checking
- Calibration of rearview mirror with compass (USA only)
- Interior mirror holder, bonding procedure
- Storage compartments/trim panels and covers
- 69 - Passenger protection - Airbags, Seat belts
- Seat belts
- Seat belts - Coupe
- Seat belt anchorage points, overview
- Three-point seat belt with belt tensioner, removing and installing
- B-pillar brace, removing
- Outer floor panel anchorage point
- Belt buckle anchorage point
- Belt guide fitting anchorage point
- Rear three-point seat belt, removing and installing
- Belt trim and belt casing, removing
- Center anchorage points on floor panel
- Seat belts - Roadster
- Seat belts, inspecting
- Airbag safety precautions
- Airbags
- Drivers airbag, servicing
- Passengers airbag, servicing
- Side airbag, servicing
- Airbag crash sensors, servicing
- Roll over protection
- LATCH system
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - Roadster
- Installation of front LATCH (Lower Anchors and Tethers for CHildren) (front passengers seat), servicing
- LATCH (Lower Anchors and Tethers for CHildren) bracket, removing and installing
- LATCH system, "Lower Anchors and Tethers for CHildren", removing and installing - TT Coupe
- 70 - Interior trim
- Front door trim
- Component locations, overview
- Front door trim, removing and installing
- Door handle and switch trim, removing
- Drivers window lifter switch, removing and installing
- Front passengers window lifter switch, removing and installing
- Mirror adjuster switch, removing
- Front door trim insulation, removing and installing
- Door trim wiring, routing
- Cable for anti-theft immobilizer display, removing and installing
- Treble speaker, removing and installing
- Bass speaker, removing
- Speaker trim, removing
- Interior door handle, removing
- Hinged pocket assembly, removing and installing
- Instrument panel
- Component locations, overview
- Instrument panel, removing
- Notes
- Removing
- Notes
- Removing steering column switch
- Removing instrument panel end trim (left)
- Removing instrument panel end mounting plate (left)
- Removing instrument panel end trim (right)
- Removing instrument panel end mounting plate (right)
- Removing "windshield" defroster vent
- Removing speaker
- Removing photo sensor
- Removing right brace
- Separating instrument panel air duct from heater/air conditioner
- Detaching instrument panel
- Installing
- Instrument panel, servicing
- Switch console, removing
- "Side window" defroster vent, removing
- Central tube, removing and installing
- Component locations, overview
- Instrument panel central tube, removing and installing
- Notes
- Removing
- Unfastening wiring harness at steering column
- Detaching steering column at top
- Detaching steering column at center
- Disconnecting Ground (GND) at steering column
- Disconnecting central Ground (GND) point
- Unplugging connector for passengers airbag
- Detaching wiring harness on passengers side from central tube
- Detaching center wiring harness from central tube
- Detaching wiring on drivers side from central tube
- Removing relay carrier
- Removing defroster duct
- Removing bolt in plenum chamber
- Removing brace at steering column
- Removing brace on left and right side
- Detaching central tube from bodywork (drivers side)
- Detaching central tube from bodywork (passenger-side)
- Lifting out central tube
- Installing:
- Mounting block central tube (Coupe) removing and installing
- Mounting block central tube (Roadster) removing and installing
- Roof trim
- Coupe Trim
- Upper A-pillar trim, removing and installing
- Removing and installing lower A-pillar trim
- A-pillar insulation, removing
- Foot rest and foot rest support bracket, removing and installing
- Sill panel trim, removing
- Upper C-pillar trim, removing and installing
- Roof rail trim
- Rear cross panel trim, removing and installing
- Rear side trim, removing and installing
- Storage compartment and cover at rear side trim, removing
- Shaft for rear side trim cover, removing and installing
- Luggage compartment side trim
- Luggage compartment floor lining, removing
- Tailgate trim, removing and installing
- Tailgate trim (upper and lower sections), separating
- Floor covering, removing and installing
- Roadster trim
- Upper A-pillar trim, removing and installing
- Sun visor, removing and installing
- Roof frame trim, removing and installing
- Sill molding, removing
- Center rear panel trim, removing and installing
- Cover at center rear panel trim, removing and installing
- Center speaker, removing and installing
- Side trim of rear panel
- Rear panel cover
- Speaker assembly carrier (vehicles without CD-changer), removing and installing
- Speaker assembly carrier on vehicles with CD-changer, removing and installing
- Center storage compartment, removing and installing
- Left storage compartment, removing and installing
- Right storage compartment, removing and installing
- Front trim for convertible top storage compartment
- Convertible top storage compartment trim
- Support for convertible top storage compartment trim
- Wind deflector, removing and installing
- Wind deflector panel, moving by hand
- Motor for wind deflector, removing and installing
- Toothed belt for wind deflector, removing and installing
- Threaded shaft for wind deflector, removing and installing
- Wind deflector panel, removing and installing
- Rear wind deflector cover, removing and installing
- Wind deflector trim, removing and installing
- Luggage compartment side trim
- Luggage compartment front trim
- Luggage compartment floor lining, removing
- Rear cross panel trim, removing and installing
- Rear lid lock cover, removing and installing
- Floor mat, removing and installing
- Front door trim
- 72 - Seat - Frames
- Front seats
- Trim cover for front seat rail, removing
- Seat, removing and installing
- Side airbag connector, disconnecting
- Airbag adapter VAS 5094, connecting
- Front seat backrest, removing and installing
- Spring trim, removing
- Removing and installing seat cushion
- Seat height adjustment handle, removing
- Seat frame, removing
- Tubular support, removing
- Front left/right adapter, removing
- Seat side trim, removing
- Adjuster knob and release handle, removing
- Trim for side fittings, removing
- Seat height adjustment unit, removing
- Release cable, removing
- Connector holder and mounting plate, removing
- Seat rail, removing
- Removing operating rod
- Adjusting rod, adjusting
- Gas-filled strut, removing
- Side trim, removing
- Backrest cover panel, removing
- Headrests (Roadster), removing and installing
- Rear seats
- Front seats
- 74 - Seats - Upholstery, Covers
- Front seat covers and padding
- Seat cover and padding, removing and installing
- Seat cover from padding, separating
- Backrest cover and padding, removing and installing
- Backrest cover from padding, separating
- Removing and installing seat heating element (glued)
- Voltage values at backrest heating element
- Backrest heating element (glued), removing and installing
- Head restraint cover and padding, removing and installing
- Rear seat covers and padding
- Front seat covers and padding
- 68 - Interior equipment
- Body Interior
- Air Bag, SRS
- Steering
- Manual Steering
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Suspension, Wheels, Steering
- Power Steering
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Suspension, Wheels, Steering
- Steering Column
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Suspension, Wheels, Steering
- Steering Control Systems
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Suspension, Wheels, Steering
- Steering Gear
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Suspension, Wheels, Steering
- Steering Linkage
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Suspension, Wheels, Steering
- Manual Steering
- Suspension
- Front Suspension
- Suspension - Front
- Identification
- Description
- Inspection
- Adjustments
- On-Vehicle Service
- Removal & Installation
- Notes
- Ball Joint
- Diagonal Member
- Lower Control Arms & Bushings
- Stabilizer Bar & Bushings
- Strut Assembly
- Suspension Strut Cross Member
- Strut Cartridge
- SUBFRAME
- SUBFRAME Bushings
- SUBFRAME Transverse Beam
- Wheel Bearings (Wheel Bearing Housing Removed From Vehicle)
- Wheel Bearings (Wheel Bearing Housing On Vehicle)
- Wheel Bearing Housing
- Bolt Versions
- Torque Specifications
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Suspension - Front
- Rear Suspension
- Suspension - Rear
- Identification
- Description
- Adjustments & Inspection
- Servicing
- Removal & Installation
- Notes
- Axle Shaft
- Ball Joints (AWD)
- Coil Spring (AWD)
- Coil Spring (Fwd)
- Final Drive Bushings (AWD)
- Lateral Control Arm
- Longitudinal Control Arm
- Longitudinal Control Arm Bushing
- Rear Axle (Fwd)
- Rear Axle Bushing Replacement (Fwd)
- Shock Absorber (Fwd)
- Shock Absorber (AWD)
- Stabilizer Bar
- SUBFRAME (AWD)
- Wheel Bearing (AWD)
- Wheel Bearing (Fwd)
- Torque Specifications
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Suspension - Rear
- Wheel Alignment
- Specifications & Procedures
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Wheels & Tire System
- Suspension, Wheels, Steering
- 00 Technical data
- 40 Front suspension
- Subframe, assembly overview
- Threads in longitudinal member, repairing
- Components, assembly overview
- Stabilizer bar, removing and installing
- Vehicle level sensor in vehicles with automatic headlight range control
- Ball joint, checking
- Ball joint, removing and installing
- Control arm, removing and installing
- Control arm bushings, replacing
- Subframe, removing and installing
- Subframe bushings, replacing
- Wheel bearing, assembly overview
- Suspension strut, assembly overview
- Drive axles
- Drive axle, removing and installing (version with bolted flange on inner joint)
- Drive axle, removing and installing (version with splines on inner joint)
- Drive axle with Constant Velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Installing outer constant velocity (CV) joint with flange bolt
- Venting CV boot
- Securing hose clamp on outer joint
- Securing hose clamp at small diameter of boot
- Installation position of spacer ring and convex washer (wheel end)
- Coat sealing surface of cover and cap with D454300A2.
- Outer Constant Velocity (CV) joint, checking
- Inner Constant Velocity (CV) joint, checking
- Drive axle with inner triple roller joint, servicing
- Drive axle with triple roller joint AAR 3300i, servicing (bolted flange / splines on inner joint)
- Notes
- Removing outer constant velocity joint
- Installation position of spacer ring and convex washer
- Venting rubber boot
- Tightening large hose clamp for rubber boot
- Tightening stainless-steel hose clamps for Hytrel boots
- Tightening small hose clip for rubber boot
- Disassembling and assembling triple roller joint AAR 3300i
- Subframe, assembly overview
- 42 Rear suspension
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- Rear axle, removing and installing
- Rear axle body, assembly overview
- Bonded rubber bushing, removing and installing
- Shock absorber/spring, removing and installing
- Shock absorbers, absorber overview (Front Wheel Drive (FWD) vehicles)
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearing, servicing
- Rear axle, servicing (All Wheel Drive (AWD) vehicles)
- Trailing arm and transverse links, assembly overview
- Trailing arm and transverse links, assembly overview
- Ball joint replaced by bonded rubber bushing
- Vehicle level sensor in vehicles with automatic headlight vertical aim control
- Wheel bearings, removing and installing
- Trailing arm bushing, removing and installing
- Ball joints, removing and installing
- Trailing arm, removing and installing
- Transverse links, removing and installing
- Subframe with rear final drive, assembly overview
- Drive shaft, servicing
- Drive axles, removing and installing
- Drive axle with constant velocity (CV) joint, servicing
- Notes
- Removing outer constant velocity joint
- Installation position of convex washer and thrust washer at outer joint
- Installation position of convex washer at inner joint
- Pressing off inner constant velocity joint
- Pressing on inner constant velocity joint
- Securing hose clamp on outer joint
- Securing small hose clamp
- Rear axle, servicing (Front Wheel Drive (FWD) vehicles)
- 44 Wheels, Tires, Wheel alignment
- Wheels and tires
- Wheel alignment
- General information
- Wheel alignment specifications for vehicles with standard suspension (G17, G78, G79, G91, G97)
- Wheel alignment specifications for vehicles with sports suspension (PQZ, G98)
- Requirements
- Measurement procedure
- Camber at rear wheels, checking (Front Wheel Drive (FWD) vehicles)
- Camber at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Toe setting at rear wheels, centering (Front Wheel Drive (FWD) vehicles)
- Toe setting at rear wheels, adjusting (All Wheel Drive (AWD) vehicles)
- Camber at front wheels, adjusting
- Toe at front wheels, adjusting
- 48 Steering
- Steering column and steering wheel with airbag
- Component assembly overview
- Steering column, checking for damage
- Safety precautions when working on airbags
- Airbag module, removing and installing
- Required procedures after servicing vehicle
- Steering wheel with airbag, removing and installing
- Return spring with slip ring and steering angle sensor G85, removing and installing
- Steering column, removing and installing
- Ignition lock housing, removing and installing
- Power steering gear, assembly overview
- Power steering pump, assembly overview
- Power steering pump, removing and installing
- Steering column and steering wheel with airbag
- Wheel And Tire Guide
- 44 - Wheels, tires, vehicle alignment
- Wheels, Tires, and Tire Pressure Monitoring
- Fault Finding
- Fault Finding
- Fault Finding, Introduction
- Tire Wear and Service Life
- Rolling Noise Due to Tires
- Wheel and Tire Vibration
- Vehicle Pulls to One Side
- Tire Damage
- Tire Information
- Vehicles with Break-Down Kit
- Tire, Removing
- New Tire, Mounting
- Tires with Rim Protector
- Emergency Wheels, General Information
- Tire Pressure Monitoring System
- Tires with Emergency Running Characteristics, Self-Supporting Tire
- Tires with Emergency Running Characteristics, PAX
- 44 - Wheels, tires, vehicle alignment
- Suspension, Wheels, Steering
- Front Suspension
- Transmission
- Clutch
- 5 & 6-Speed Manual Transmission (02M)
- 00 General, Technical Data
- 30 Clutch
- Clutch mechanism, servicing
- Clutch mechanism, servicing
- Foot pedal assembly, assembly overview
- Clutch pedal switch F36 removing and installing (bevel housing)
- Clutch pedal switch F36 removing and installing (round housing)
- Over-center spring, removing and installing
- Clutch pedal, removing and installing
- Hydraulic system, assembly overview
- Clutch master cylinder, removing and installing
- Slave cylinder, removing and installing (release bearing with hydraulic actuation)
- Clutch system, bleeding
- Clutch release mechanism, servicing
- Conventional clutch, servicing
- Self-adjusting clutch, servicing
- Clutch mechanism, servicing
- 34 Manual Transmission - Controls, Housing
- Shift mechanism, servicing
- Transmission, removing and installing
- Transmission (vehicles with 4 cylinder engines), removing
- Transmission (vehicles with 4 cylinder engine), installing
- Transmission (vehicles with 6-cylinder engine), removing
- Installing transmission - Vehicles with 6 cylinder Engine
- Transporting the transmission
- Transmission mount, removing and installing - Vehicles with 4-cylinder Engine
- Transmission mount, removing and installing - Vehicles with 6-cylinder Engine
- Pendulum support, removing and installing
- Bevel gear transfer case, removing and installing
- Gear oil in manual transmission with bevel gear transfer case
- Transmission, disassembling and assembling
- Transmission, assembly overview
- Transmission housing and shift mechanism (transmission up to approx. 04.2003), removing and installing
- Input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission up to approx. 04.2003), removing and installing
- Transmission housing, shaft mechanism, input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission up to approx. 04.2003), disassembling and assembling
- Transmission housing and shift mechanism, (transmission as of approx. 04.2003), removing and installing
- Input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission as of approx. 04.2003), removing and installing
- Transmission housing, shaft mechanism, input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission as of approx. 04.2003), disassembling and assembling
- Transmission housing, servicing
- Transmission housing (transmission up to approx. 04.2003), disassembling and assembling
- Transmission housing, assembly overview
- Notes
- Driving out lock sleeve
- Driving in lock sleeve
- Driving out lock bolt
- Driving in lock bolt
- Pulling out bearing bushing for shift rod
- Driving in bearing bushing for shift rod
- Pulling needle sleeve for reverse shaft off transmission housing
- Driving in needle sleeve for reverse shaft into transmission housing
- Various locking bolts for oil drain hole and oil filler hole
- Remove cap
- Driving in cap
- Removing lock elbow for selector shaft
- Installation position of lock elbow
- Driving in lock elbow for selector shaft
- Driving in bearing bushing for shift rod to tool stop
- Pressing lock sleeve out of transmission housing
- Driving off lock sleeve with non-disassembled transmission
- Driving in lock sleeve until tool stop
- Pressing in needle sleeve into transmission housing
- Pulling out bearing bushing for selector shaft
- Driving in bearing bushing for selector shaft
- Driving out sealing plugs
- Driving in sealing plug
- Transmission housing (transmission as of approx. 04.2003), servicing
- Clutch housing, servicing
- Clutch housing (transmission up to approx. 04.2003), disassembling and assembling
- Clutch housing (transmission as of approx. 04.2003), servicing
- Notes
- Pulling out shift rod bearing bushing
- Driving in shift rod bearing bushing
- Pulling needle sleeve off clutch housing
- Pressing in needle sleeve into clutch housing
- Removing input shaft seal
- Drive in input shaft seal
- Press shaft for reverse gear shift fork into clutch housing
- Pulling cylindrical roller bearing off clutch housing
- Pressing cylindrical roller bearing into clutch housing
- Shift mechanism on transmission side, servicing
- Shift forks, servicing
- 35 Manual Transmission - Gears, Shafts
- Input shaft, servicing
- Input shaft (transmission up to approx. 04.2003), disassembling and assembling
- Notes
- Pulling tapered roller bearing outer race from transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Pulling off inner race for tapered roller bearing
- Pressing off 5th gear
- Pressing off gear for 3rd/4th and 6th gears
- Pressing off inner race for tapered roller bearing
- Pressing on gear for 3rd/4th and 6th gears
- Pressing on inner race of tapered roller bearing
- Pressing on 5th gear
- Determining circlip
- Pulling Outer Race/Tapered Roller Bearing Off Clutch Housing
- Installed Position For Tapered Roller Bearing Outer Race In Clutch Housing - Transmission As Of Manufacture Date 06 04 0
- Pressing in outer race/small tapered roller bearing
- Input shaft up to approx. 04.2003
- Input shaft (transmission as of approx. 04.2003), disassembling and assembling
- Input shaft (transmission up to approx. 04.2003), disassembling and assembling
- 1st to 4th gear output shaft, servicing
- 1st to 4th gear output shaft, disassembling and assembling
- Notes
- Pull dished washer off output shaft
- Pressing dished washer in output shaft to stop
- Pulling out tapered roller bearing outer race
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner race for tapered roller bearing
- Pulling off synchronizer hub/operating sleeve for 3rd and 4th gear over gear wheel for 4th gear
- Pressing off operating sleeve and synchronizer hub for 1st and 2nd gears
- Pressing off inner race for tapered roller bearing
- Pressing on inner race of tapered roller bearing
- Checking inner race for 1st gear, 2nd gear and 3rd gear for wear
- Checking synchronizer rings for 1st, 2nd and 3rd gears for wear
- Installed position of outer race, inner race and synchronizer ring, 2nd gear
- Disassembling and assembling operating sleeve and synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Assembling operating sleeve/synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Installation position of operating sleeve/synchronizers for 1st and 2nd gear
- Pressing on operating sleeve/synchronizer hub for 1st and 2nd gear
- Installed position of outer race for 1st and 3rd gear
- Installed position of synchronizer ring (inner race for 1st and 3rd gear)
- Installed position of gear wheel for 1st and 3rd gear
- Installed position of operating sleeve/synchronizers for 3rd and 4th gear
- Pressing on synchronizer hub with operating sleeve for 3rd and 4th gears
- Checking synchronizer ring for 4th gear for wear
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Output shaft for 1st to 4th gear, adjusting
- Measurements, checking
- 1st to 4th gear output shaft, disassembling and assembling
- Output shaft 5th/6th and reverse gear, servicing
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Notes
- Pulling out tapered roller bearing outer race
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner race for tapered roller bearing
- Pressing off synchronizer hub/operating sleeve for 5th and 6th gear with gear wheel for 6th gear
- Pressing off synchronizer hub/operating sleeve 5th gear with spacer sleeve
- Pressing off sleeve over gear for reverse gear
- Pressing off synchronizer hub for reverse gear
- Installed position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Pressing on sleeve
- Checking synchronizer ring for 5th and 6th gears for wear
- Disassembling and assembling operating sleeve and synchronizer hub for 5th and 6th gears
- Assembling operating sleeve/synchronizers for 5th and 6th gears
- Pressing on operating sleeve/synchronizer hub for 5th and 6th gears
- Position spacer sleeve toward operating sleeve/synchronizer hub for 5th gear
- Pressing on operating sleeve/synchronizer hub 5th gear with spacer sleeve
- Pressing on inner race of tapered roller bearing
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Output shaft for 5th/6th and reverse gears, adjusting
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- 1st-4th gear pinion shaft, adjusting
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- Notes
- Pulling out tapered roller bearings outer race
- Pressing tapered roller bearing outer race into clutch housing
- Pulling off tapered roller bearing inner ring
- Pulling off synchronizer hub/operating sleeve 5th and 6th gear with 6 gear
- Pressing off synchronizer hub/operating sleeve 5th gear with spacer sleeve
- Pressing off sleeve via reverse gear
- Pressing off synchronizer hub for reverse gear
- Installation position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Press on sleeve
- Check synchronizer ring 5th and 6th gear for wear.
- Disassemble and assemble operating sleeve and synchronizer hub for 5th and 6th gear
- Assembling of operating sleeve/synchronizer hub for 5th and 6th gear
- Pressing on operating sleeve with synchronizer hub for 5th and 6th gears
- Position spacer sleeve to operating sleeve/synchronizer hub 5th gear
- Pressing on operating sleeve/synchronizer hub 5th gear using spacer sleeve
- Pressing on tapered roller bearing inner race
- Determine shim size
- Removing tapered roller bearing outer race from clutch housing
- Installing tapered roller bearing outer race in transmission housing
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- Pinion gear for 5th/6th and reverse gear, adjusting
- Input shaft, servicing
- 39 Final drive, differential
- Seals and needle bearing, replacing
- Seal for left drive flange (vehicles with 4-cylinder engine), replacing
- Oil seal for left drive flange (vehicles with 6-cylinder engine), replacing
- Oil seal for right drive flange (vehicles with 4-cylinder engine), replacing
- Oil seal for right drive flange (vehicles with 6-cylinder engine), replacing
- Seal for output flange/bevel gear transfer case, replacing
- Needle bearing (polygon bearing) for right drive flange (vehicles with 4-cylinder engine), replacing
- Needle bearing (polygon bearing) for right drive flange (vehicles with 6-cylinder engine), replacing
- Differential, servicing
- Differential, disassembling and assembling
- Notes
- Pulling outer race/tapered roller bearing off clutch housing
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner races for tapered roller bearing
- Pressing on inner races of tapered roller bearing
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Drilling out rivet heads
- Pressing off gear wheel for final drive
- Heat gear for final drive to approx. 100°C and install.
- Bolt gear wheel for final drive to differential housing
- Removing and installing roll pin for differential bevel gear axle
- Installing small differential bevel gears
- Pulling off connecting sleeve
- Pressing on connecting sleeve for bevel gear transfer case
- Adjustment overview
- Adjusting differential
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Removing tapered roller bearing outer race from clutch housing
- Installing tapered roller bearing outer race on clutch housing
- Removing tapered roller bearing inner race
- Installing tapered roller bearing inner race
- Removing tapered roller bearing outer race from transmission housing
- Installing tapered roller bearing outer race into transmission housing
- Drilling out rivet heads
- Removing final drive pinion gear
- Heat up final drive pinion gear to approx. 100 ° C and install
- Bolt final drive pinion gear to approx. -A- to differential housing -B-
- Removing and installing roll pin for differential bevel gear axle
- Installing differential bevel gears
- Removing connecting sleeve
- Pressing on connecting sleeve for angled transmission
- Differential, disassembling and assembling
- Adjustment overview
- Differential, adjusting
- Seals and needle bearing, replacing
- Clutches - 02M
- Application
- Identification
- Description
- Bleeding
- Adjustments
- Battery Disconnect Precautions
- Removal & Installation
- Overhaul
- Torque Specifications
- 5 & 6-Speed Manual Transmission (02M)
- Manual Trans
- 5 & 6-Speed Manual Transmission (02M)
- 00 General, Technical Data
- 30 Clutch
- Clutch mechanism, servicing
- Clutch mechanism, servicing
- Foot pedal assembly, assembly overview
- Clutch pedal switch F36 removing and installing (bevel housing)
- Clutch pedal switch F36 removing and installing (round housing)
- Over-center spring, removing and installing
- Clutch pedal, removing and installing
- Hydraulic system, assembly overview
- Clutch master cylinder, removing and installing
- Slave cylinder, removing and installing (release bearing with hydraulic actuation)
- Clutch system, bleeding
- Clutch release mechanism, servicing
- Conventional clutch, servicing
- Self-adjusting clutch, servicing
- Clutch mechanism, servicing
- 34 Manual Transmission - Controls, Housing
- Shift mechanism, servicing
- Transmission, removing and installing
- Transmission (vehicles with 4 cylinder engines), removing
- Transmission (vehicles with 4 cylinder engine), installing
- Transmission (vehicles with 6-cylinder engine), removing
- Installing transmission - Vehicles with 6 cylinder Engine
- Transporting the transmission
- Transmission mount, removing and installing - Vehicles with 4-cylinder Engine
- Transmission mount, removing and installing - Vehicles with 6-cylinder Engine
- Pendulum support, removing and installing
- Bevel gear transfer case, removing and installing
- Gear oil in manual transmission with bevel gear transfer case
- Transmission, disassembling and assembling
- Transmission, assembly overview
- Transmission housing and shift mechanism (transmission up to approx. 04.2003), removing and installing
- Input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission up to approx. 04.2003), removing and installing
- Transmission housing, shaft mechanism, input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission up to approx. 04.2003), disassembling and assembling
- Transmission housing and shift mechanism, (transmission as of approx. 04.2003), removing and installing
- Input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission as of approx. 04.2003), removing and installing
- Transmission housing, shaft mechanism, input shaft, output shafts (driven shafts), differential, bevel gear transfer case and shift rods (transmission as of approx. 04.2003), disassembling and assembling
- Transmission housing, servicing
- Transmission housing (transmission up to approx. 04.2003), disassembling and assembling
- Transmission housing, assembly overview
- Notes
- Driving out lock sleeve
- Driving in lock sleeve
- Driving out lock bolt
- Driving in lock bolt
- Pulling out bearing bushing for shift rod
- Driving in bearing bushing for shift rod
- Pulling needle sleeve for reverse shaft off transmission housing
- Driving in needle sleeve for reverse shaft into transmission housing
- Various locking bolts for oil drain hole and oil filler hole
- Remove cap
- Driving in cap
- Removing lock elbow for selector shaft
- Installation position of lock elbow
- Driving in lock elbow for selector shaft
- Driving in bearing bushing for shift rod to tool stop
- Pressing lock sleeve out of transmission housing
- Driving off lock sleeve with non-disassembled transmission
- Driving in lock sleeve until tool stop
- Pressing in needle sleeve into transmission housing
- Pulling out bearing bushing for selector shaft
- Driving in bearing bushing for selector shaft
- Driving out sealing plugs
- Driving in sealing plug
- Transmission housing (transmission as of approx. 04.2003), servicing
- Clutch housing, servicing
- Clutch housing (transmission up to approx. 04.2003), disassembling and assembling
- Clutch housing (transmission as of approx. 04.2003), servicing
- Notes
- Pulling out shift rod bearing bushing
- Driving in shift rod bearing bushing
- Pulling needle sleeve off clutch housing
- Pressing in needle sleeve into clutch housing
- Removing input shaft seal
- Drive in input shaft seal
- Press shaft for reverse gear shift fork into clutch housing
- Pulling cylindrical roller bearing off clutch housing
- Pressing cylindrical roller bearing into clutch housing
- Shift mechanism on transmission side, servicing
- Shift forks, servicing
- 35 Manual Transmission - Gears, Shafts
- Input shaft, servicing
- Input shaft (transmission up to approx. 04.2003), disassembling and assembling
- Notes
- Pulling tapered roller bearing outer race from transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Pulling off inner race for tapered roller bearing
- Pressing off 5th gear
- Pressing off gear for 3rd/4th and 6th gears
- Pressing off inner race for tapered roller bearing
- Pressing on gear for 3rd/4th and 6th gears
- Pressing on inner race of tapered roller bearing
- Pressing on 5th gear
- Determining circlip
- Pulling Outer Race/Tapered Roller Bearing Off Clutch Housing
- Installed Position For Tapered Roller Bearing Outer Race In Clutch Housing - Transmission As Of Manufacture Date 06 04 0
- Pressing in outer race/small tapered roller bearing
- Input shaft up to approx. 04.2003
- Input shaft (transmission as of approx. 04.2003), disassembling and assembling
- Input shaft (transmission up to approx. 04.2003), disassembling and assembling
- 1st to 4th gear output shaft, servicing
- 1st to 4th gear output shaft, disassembling and assembling
- Notes
- Pull dished washer off output shaft
- Pressing dished washer in output shaft to stop
- Pulling out tapered roller bearing outer race
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner race for tapered roller bearing
- Pulling off synchronizer hub/operating sleeve for 3rd and 4th gear over gear wheel for 4th gear
- Pressing off operating sleeve and synchronizer hub for 1st and 2nd gears
- Pressing off inner race for tapered roller bearing
- Pressing on inner race of tapered roller bearing
- Checking inner race for 1st gear, 2nd gear and 3rd gear for wear
- Checking synchronizer rings for 1st, 2nd and 3rd gears for wear
- Installed position of outer race, inner race and synchronizer ring, 2nd gear
- Disassembling and assembling operating sleeve and synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Assembling operating sleeve/synchronizer hub for 1st and 2nd gears as well as 3rd and 4th gears
- Installation position of operating sleeve/synchronizers for 1st and 2nd gear
- Pressing on operating sleeve/synchronizer hub for 1st and 2nd gear
- Installed position of outer race for 1st and 3rd gear
- Installed position of synchronizer ring (inner race for 1st and 3rd gear)
- Installed position of gear wheel for 1st and 3rd gear
- Installed position of operating sleeve/synchronizers for 3rd and 4th gear
- Pressing on synchronizer hub with operating sleeve for 3rd and 4th gears
- Checking synchronizer ring for 4th gear for wear
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Output shaft for 1st to 4th gear, adjusting
- Measurements, checking
- 1st to 4th gear output shaft, disassembling and assembling
- Output shaft 5th/6th and reverse gear, servicing
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- Notes
- Pulling out tapered roller bearing outer race
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner race for tapered roller bearing
- Pressing off synchronizer hub/operating sleeve for 5th and 6th gear with gear wheel for 6th gear
- Pressing off synchronizer hub/operating sleeve 5th gear with spacer sleeve
- Pressing off sleeve over gear for reverse gear
- Pressing off synchronizer hub for reverse gear
- Installed position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Pressing on sleeve
- Checking synchronizer ring for 5th and 6th gears for wear
- Disassembling and assembling operating sleeve and synchronizer hub for 5th and 6th gears
- Assembling operating sleeve/synchronizers for 5th and 6th gears
- Pressing on operating sleeve/synchronizer hub for 5th and 6th gears
- Position spacer sleeve toward operating sleeve/synchronizer hub for 5th gear
- Pressing on operating sleeve/synchronizer hub 5th gear with spacer sleeve
- Pressing on inner race of tapered roller bearing
- Determining circlip
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Output shaft for 5th/6th and reverse gears, adjusting
- Output shaft for 5th/6th and reverse gear, disassembling and assembling
- 1st-4th gear pinion shaft, adjusting
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- Notes
- Pulling out tapered roller bearings outer race
- Pressing tapered roller bearing outer race into clutch housing
- Pulling off tapered roller bearing inner ring
- Pulling off synchronizer hub/operating sleeve 5th and 6th gear with 6 gear
- Pressing off synchronizer hub/operating sleeve 5th gear with spacer sleeve
- Pressing off sleeve via reverse gear
- Pressing off synchronizer hub for reverse gear
- Installation position of synchronizer hub for reverse gear
- Pressing on synchronizer hub for reverse gear
- Press on sleeve
- Check synchronizer ring 5th and 6th gear for wear.
- Disassemble and assemble operating sleeve and synchronizer hub for 5th and 6th gear
- Assembling of operating sleeve/synchronizer hub for 5th and 6th gear
- Pressing on operating sleeve with synchronizer hub for 5th and 6th gears
- Position spacer sleeve to operating sleeve/synchronizer hub 5th gear
- Pressing on operating sleeve/synchronizer hub 5th gear using spacer sleeve
- Pressing on tapered roller bearing inner race
- Determine shim size
- Removing tapered roller bearing outer race from clutch housing
- Installing tapered roller bearing outer race in transmission housing
- 5th/6th and reverse gear pinion shaft, disassembling and assembling
- Pinion gear for 5th/6th and reverse gear, adjusting
- Input shaft, servicing
- 39 Final drive, differential
- Seals and needle bearing, replacing
- Seal for left drive flange (vehicles with 4-cylinder engine), replacing
- Oil seal for left drive flange (vehicles with 6-cylinder engine), replacing
- Oil seal for right drive flange (vehicles with 4-cylinder engine), replacing
- Oil seal for right drive flange (vehicles with 6-cylinder engine), replacing
- Seal for output flange/bevel gear transfer case, replacing
- Needle bearing (polygon bearing) for right drive flange (vehicles with 4-cylinder engine), replacing
- Needle bearing (polygon bearing) for right drive flange (vehicles with 6-cylinder engine), replacing
- Differential, servicing
- Differential, disassembling and assembling
- Notes
- Pulling outer race/tapered roller bearing off clutch housing
- Pressing in outer race/tapered roller bearing into clutch housing
- Pulling off inner races for tapered roller bearing
- Pressing on inner races of tapered roller bearing
- Pulling outer race/tapered roller bearing out of transmission housing
- Pressing in tapered roller bearing outer race into transmission housing
- Drilling out rivet heads
- Pressing off gear wheel for final drive
- Heat gear for final drive to approx. 100°C and install.
- Bolt gear wheel for final drive to differential housing
- Removing and installing roll pin for differential bevel gear axle
- Installing small differential bevel gears
- Pulling off connecting sleeve
- Pressing on connecting sleeve for bevel gear transfer case
- Adjustment overview
- Adjusting differential
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Differential, disassembling and assembling
- Notes
- Removing tapered roller bearing outer race from clutch housing
- Installing tapered roller bearing outer race on clutch housing
- Removing tapered roller bearing inner race
- Installing tapered roller bearing inner race
- Removing tapered roller bearing outer race from transmission housing
- Installing tapered roller bearing outer race into transmission housing
- Drilling out rivet heads
- Removing final drive pinion gear
- Heat up final drive pinion gear to approx. 100 ° C and install
- Bolt final drive pinion gear to approx. -A- to differential housing -B-
- Removing and installing roll pin for differential bevel gear axle
- Installing differential bevel gears
- Removing connecting sleeve
- Pressing on connecting sleeve for angled transmission
- Differential, disassembling and assembling
- Adjustment overview
- Differential, adjusting
- Seals and needle bearing, replacing
- Servicing - 02M
- 5 & 6-Speed Manual Transmission (02M)
- Clutch
- External Pages