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Engine Control Module Power Supply Relay, Checking

Observe all safety precautions: SAFETY PRECAUTIONS

View clean working conditions: CLEAN WORKING CONDITIONS

Use only gold-plated terminals when servicing any component with gold-plated electrical harness connector terminals.

For wiring diagrams, component locations, and connector views, Refer to the applicable wiring diagram.

Special Tools And Workshop Equipment Required 

Test requirements

Test procedure

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK

Start diagnosis

-- Remove the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to appropriate service information.

Checking voltage

-- Using a multimeter, check the Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket 1/30 to Ground (GND).

Specified value: battery voltage.

If the specified value was not obtained:

-- Check the wiring connections from the Battery to the Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket 1 for an open circuit or a short circuit.

-- Check the wiring connections for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If the specified value was obtained:

-- Switch the ignition on.

-- Using a multimeter, check the Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket 2 to Ground (GND).

Specified value: battery voltage.

If the specified value was obtained:

Checking wiring

If the manufacturers test box is being used, perform the following step.

-- Install the test box.

If the manufacturers test box is not being used, perform the following step.

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to appropriate service information.

-- Using a multimeter, check the Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket 3/86 to the Motronic Engine Control Module (ECM) -J623- electrical harness connector T91 for resistance.

Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket terminal Motronic Engine Control Module (ECM) -J623- electrical connector T91 terminal
1 87

Specified value: 2.0 Ω Max.

If the specification was not obtained:

-- Check the wiring for a short circuit to Battery (+), or an open circuit.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring:

Checking activation

-- Switch the ignition on.

-- Using a multimeter, check the Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket 2 to the engine Ground for voltage.

Motronic Engine Control Module (ECM) Power Supply Relay -J271- socket terminal Motronic Engine Control Module (ECM) -J623- electrical connector T94 terminal
2 Ground

-- Switch the ignition off.

Specified value: battery voltage.

If the specified value was obtained:

-- Replace the Motronic Engine Control Module (ECM) Power Supply Relay -J271-. Refer to appropriate service information.

If the specified value was not obtained:

-- Check the wiring for a short circuit to Battery (+), or an open circuit.

-- Check the wiring connection for damage, corrosion, loose or broken terminals.

-- If necessary, repair the faulty wiring connection.

If no malfunction is found in the wiring and voltage supply was not OK:

-- Replace the Motronic Engine Control Module (ECM) -J623-. Refer to appropriate service information.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

  1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
  2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
  3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .