Throttle Valve Control Module, Checking

Observe all safety precautions: SAFETY PRECAUTIONS

View clean working conditions: CLEAN WORKING CONDITIONS

Use only gold-plated terminals when servicing any component with gold-plated electrical harness connector terminals.

For wiring diagrams, component locations, and connector views, Refer to the applicable wiring diagram.

Special Tools And Workshop Equipment Required 

• multimeter.
• Wiring diagram.

Test requirements

• The Motronic Engine Control Module (ECM) - J623- fuses OK.
  Fig 1: Fuses On E-Box In Engine Compartment, Left Side

  Courtesy of AUDI OF AMERICA, LLC
• Battery voltage at least 12.5 volts.
• All electrical consumers such as, lights and rear window defroster, switched off.
• Vehicles with automatic transmission, shift selector lever into position "P" or "N".
• A/C switched off.
• Ground (GND) connections between engine/transmission/chassis OK.
• Throttle valve must not be damaged or dirty.
• Coolant Temperature at least 80° C.

Function

Throttle valve operation occurs by an electric motor (Throttle Drive (for Electronic Power Control (EPC)) -G186-) in the Throttle Valve Control Module - J338-. It is operated by the Motronic Engine Control Module (ECM) -J623- and the Throttle Position (TP) Sensor -G79- /Accelerator Pedal Position Sensor 2 -G185-.

The Throttle Valve Control Module -J338- is made up of the following components:

• Throttle Drive (for Electronic Power Control (EPC)) -G186-
• Throttle Drive Angle Sensor 1 (for Electronic Power Control (EPC)) -G187-
• Throttle Drive Angle Sensor 2 (for Electronic Power Control (EPC)) -G188-

The Throttle Valve Control Module -J338- cannot be serviced separately and must be serviced as a unit.

Test procedure

-- Perform a preliminary check to verify the customers complaint. Refer to PRELIMINARY CHECK

Start diagnosis

-- Connect the scan tool.

-- Switch ignition on.

-- Using the scan tool, check the throttle valve position (absolute) at idle stop:

Diagnostic text		Specified value
Throttle valve position (absolute)
Idle stop		3.0 to 25.0%

-- Slowly depress the accelerator pedal to Wide Open Throttle (WOT) stop while observing the percentage display. The percentage display must increase uniformly.

-- Using the scan tool, check the throttle valve position (absolute) at Wide Open Throttle (WOT) stop:

Diagnostic text		Specified value
Throttle valve position (absolute)
Wide Open Throttle (WOT) stop		84.0 to 97.0%

-- End diagnosis and switch ignition off.

If the specified values are not obtained:

-- Remove the Throttle Valve Control Module -J338 - far enough so that the electrical connector terminals are reached.

-- Disconnect the Throttle Valve Control Module -J338- electrical harness connector -arrow-.

Checking resistance

-- Using a multimeter, check the Throttle Drive (for Electronic Power Control (EPC)) -G186- at the Throttle Valve Control Module -J338- terminals 3 to 5 for resistance.

Specified value: 1.0 to 5.0 Ω (at 20° C)

If the specification was not obtained:

-- Replace the Throttle Valve Control Module - J338-. Refer to appropriate service information.

If the specification was obtained:

-- Check the voltage supply of the Throttle Valve Control Module -J338- to the Motronic Engine Control Module (ECM) -J623-.

Checking voltage supply and wiring

-- Switch the ignition on.

-- Using a multimeter, check the Throttle Drive (for Electronic Power Control (EPC)) -G186- at the Throttle Valve Control Module -J338- electrical harness connector terminals 2 to 6 for voltage.

Specified value: at least 4.5 V

-- Switch the ignition off.

If the specification was not obtained:

Checking wiring

If the manufacturers test box is being used, perform the following step.

-- Install the test box.

If the manufacturers test box is not being used, perform the following step.

-- Remove the Motronic Engine Control Module (ECM) -J623-. Refer to appropriate service information.

-- Using a multimeter, check the Throttle Drive (for Electronic Power Control (EPC)) -G186- at Throttle Valve Control Module -J338- electrical harness connector terminals to the Motronic Engine Control Module (ECM) -J623- electrical harness connector T105 terminals for an open circuit according to the wiring diagram.

Throttle Valve Control Module -J338- electrical harness connector terminals	Motronic Engine Control Module (ECM) -J623- electrical connector T105 terminals
1	60
2	42
3	88
4	61
5	56
6	102

Specified value: 1.5 Ω max.

If the specification is not obtained:

-- Check the wiring for a short circuit to Battery (+), or an open circuit.

-- If necessary, repair the faulty wiring connection.

-- Check the electrical harness connector for damage, corrosion, loose or broken terminals.

If no malfunction is detected in the wiring and if the voltage supply was not OK:

-- Replace the Motronic Engine Control Module (ECM) -J623-. Refer to appropriate service information.

Final procedures

After the repair work, the following work steps must be performed in the following sequence:

1. Check the DTC memory. Refer to DIAGNOSTIC MODE 03 - READ DTC MEMORY .
2. If necessary, erase the DTC memory. Refer to DIAGNOSTIC MODE 04 - ERASE DTC MEMORY .
3. If the DTC memory was erased, generate readiness code. Refer to READINESS CODE .