Exhaust Systems

Overview 

There are three important functions of the exhaust system: to reduce the pollutants in exhaust gas, muffle engine combustion noise and to discharge exhaust gas at a convenient location on the vehicle (often underneath the rear bumper). A passenger-car exhaust system consists of the following; exhaust manifold, exhaust treatment components, sound absorption components and the system of pipes connecting these components.

Exhaust Manifold 

The manifold is an important component in the exhaust system. It routes the exhaust gas out of the cylinder outlet ports into the subsequent exhaust system. The geometry of the manifold (i.e. length and cross-section of the individual pipes) has an impact on the performance characteristics, the acoustic behavior of the exhaust system, and the exhaust temperature. In some cases, the manifold is insulated with an air gap to quickly reach high exhaust temperature and to shorten the time taken by the catalytic converter to reach its operating temperature.

Emission Control 

The primary emission control component is the catalytic converter, which breaks down the gaseous pollutants in the exhaust gas (CO, HC and NOx). Catalytic converters are installed as close as possible to the engine so that they can quickly reach their operating temperature and therefore be effective in urban driving. It also bears a sound-absorbing function, especially to the higher frequency portion of the engine combustion noise.

Sound Absorption 

Mufflers dampen or absorb the noise produced by engine combustion. In principle, they can be installed at any position in the exhaust system. However, they are mostly located in the middle and rear sections of the exhaust system. Depending on the number of cylinders and engine output, generally 1 to 3 mufflers are used in an exhaust system. In V-engines, the left and right cylinder banks are often run separately, each being fitted with its own catalytic converters and mufflers. Although the aim of mufflers is to reduce noise in compliance with legislations, they can also help to create the sound specific to the type of vehicle.