Alternators - BOSCH: Overhaul: Reassembly
- Solder stator and diode connections using caution not to overheat diodes. Place stator and diode assembly in rear housing and secure with screws.
- Lubricate new rear bearing and press onto rotor shaft, assuring that shielded side of bearing faces slip rings. Place front bearing in housing with shielded side rearward. Install retainer plate.
- Place spacer ring on rotor shaft and install rotor assembly into front housing. Press front bearing retaining ring over shaft and into front housing with a socket.
- Coat bearing bore of rear housing with grease and install spring washer. Assemble front housing with rotor to rear housing, using a turning or twisting motion to seat rear bearing. Line up scribed alignment marks and install screws through housing.
- Install shaft key, washer, fan, spacer, pulley, lock washer and nut. Install brush and connector plug assembly and retain with screws.