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MOTRONIC System

The MOTRONIC TROUBLE SHOOTING CHART can be helpful in diagnosing problems related to the Motronic engine control system. This chart should be used before proceeding to the TESTING section.

TROUBLE SHOOTING

Condition Possible Cause
Cold Engine Will Not Start Fuel Pressure, Fuel Injector, Cold Start Valve, Motronic Control Unit, Speed Transmitter, Reference Mark Transmitter, Air Flow Sensor, Wire Connections and Plugs, Ignition Coil
Cold Engine Starts, But Stalls Fuel Injector, Motronic Control Unit, Wire Connections and Plugs,
Cold Engine Hard to Start Fuel Pressure, Temp. Time Switch, Motronic Control Unit, Cold Start Injector, High Voltage Distributor, Spark Plugs, Temp. Time Switch
Warm Engine Will Not Start Fuel Pressure, Fuel Injector-Motronic Control Unit, Speed Transmitter, Reference Mark Transmitter, Wire Connections and Plugs, Ignition Coil, Secondary Air of Engine
Erratic Idle/Warm-Up Phase Throttle Switch, Coolant Temp. Sensor, Idle Valve, Motronic Control Unit, Throttle Switch, Air Temp. Sensor, Temp. Switch 112° (45°C), Wire Connections and Plugs, High Voltage Distributor, Spark Plugs, Ignition Circuits, Intake System, Coolant
Engine Backfiring Fuel Injector, Motronic Unit, High Voltage Distributor, Spark Plugs, Ignition Circuit, Exhaust System
Idle Speed Incorrect Fuel Injector, Cold Start Injector, Motronic Control Unit, Intake System, Throttle Switch, Temp. Time Switch, Coolant Temp. Switch, High Voltage Distributor
Acceleration Hesitation Fuel Injector, Motronic Control Unit, Wire Connections, High Voltage Distributor, Spark Plugs, Ignition Circuit
Acceleration Knock Motronic Control Unit, Wire Connections, Spark Plugs, Ignition Circuit
Coasting Hesitation Fuel Injector, Motronic Control Unit, Wire Connections and Plugs
Engine Misfiring All Conditions Fuel Injectors, Motronic Control Unit, Wire Connections and Plugs, Ignition Circuit, Intake System, Exhaust System, Secondary Air of Engine, Coolant, Insufficient Engine Power, Fuel Injector, Fuel Pressure, Motronic Control Unit, Air Flow Sensor, Throttle Switch, Coolant Temp. Sensor, Air Temp. Sensor, Ignition Circuit, Intake and Exhaust System
High Fuel Consumption Fuel Injector, Cold Start Injector, Motronic Control Unit, Throttle Switch, Temp. Time Switch, Coolant Temp. Sensor, Air Temp. Sensor
CO Level Incorrect Fuel Injector, Cold Start Injector, Oxygen Sensor, Wire Connections and Plugs, Intake System, Secondary Air of Engine
HC and NO(x) Excessive Fuel Injector, Cold Start Injector, Motronic Control Unit, Oxygen Sensor, Wire Connections and Plugs, Intake System, Secondary Air of Engine