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Head Protection System

Head injuries account for a large portion of overall accident statistics. To address this statistic BMW added the Head Protection System to complement the side airbags already in use. HPS was developed by BMW to offer increased occupant protection during a side impact and lower the instance of head injuries.

The original HPS, introduced on the E38, consisted of an Inflatable Tubular Structure (ITS) which was mounted in the headliner between the A and B pillars.

The ITS assembly consists of a woven fabric tube containing an inner tube of polyurethane. A gas generator is used to inflate the ITS assembly. When deployed, the ITS increases in diameter and overall length decreases by approximately 100mm. This causes the ITS assembly to emerge from the headliner trim.

Fig 1: Identifying Head Protection System
G04750459Courtesy of BMW OF NORTH AMERICA, INC.

The ITS is designed as a sealed unit, unlike an airbag which deflates immediately. The ITS assembly deflates as the gas cools over a period of time, which allows the ITS to remain inflated in the event of secondary impacts.

Fig 2: Identifying ITS Assembly Deflates Gas Cools
G04750460Courtesy of BMW OF NORTH AMERICA, INC.

Rear HPS was introduced later as part of a special rear side airbag option on the E38 and E39. The rear HPS does not use a conventional ITS assembly, but rather an "cushion" type airbag located in the C-pillar. A vehicle with rear HPS can be identified by observing "HPS" in the C-pillar cover.

Fig 3: Identifying Vehicle With Rear HPS Identified By Observing In C-Pillar Cover
G04750461Courtesy of BMW OF NORTH AMERICA, INC.

The Head Protection System was further developed to increase the level of occupant protection. The Advanced Head Protection System was introduced on the E65. It consists of a modified ITS which is now extended by a curtain. There are 2 versions of AHPS available. The first, AHPS I, extends from the A-pillar to the B-pillar and protects the front passengers.

The second version, AHPS II, is part of an option for rear passenger head protection. The AHPS II extends for the A-pillar to the C-pillar to protect front and rear passengers simultaneously. The advantages of AHPS include protection from glass splinters and protruding objects as well as optimized coverage for occupants of all sizes.

Fig 4: Identifying AHPS II And AHPS I Part
G04750462Courtesy of BMW OF NORTH AMERICA, INC.