72 12... Unlocking/locking airbag plug connections

WARNING: Read and comply with SAFETY REGULATIONS for handling airbag modules and pyrotechnical belt tensioners.

IMPORTANT: An airbag plug connection must be replaced if it is damaged.

Following versions of plug connections on airbag module/gas generator are possible:

Airbag plug connection on gas generator/airbag module is offset by 90°
Airbag plug connection on gas generator/airbag module is straight (3 versions)

Airbag plug connection on gas generator/airbag module offset by 90°:

There are two ways of unlocking this airbag plug connection on the gas generator/airbag module:

Method 1:

Simultaneously pull cover (1) upwards at lugs on left and right (2).

Fig 1: Pull Cover (1) Upward

Courtesy of BMW OF NORTH AMERICA, INC.

Method 2:

Insert a narrow screwdriver into recess (1) in housing (2).

Carefully pry cover (3) off (4).

Fig 2: Removing Cover

Courtesy of BMW OF NORTH AMERICA, INC.

Cover (1) is not positioned higher than housing (2).

The airbag plug connection is unlocked and can now be detached from the gas generator/airbag module.

Fig 3: Identifying Cover And Housing

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

After attaching airbag plug connection to gas generator/airbag module, press cover (1) downwards until it rests flat on housing.

Check that it catches properly.

Fig 4: Pressing Cover

Courtesy of BMW OF NORTH AMERICA, INC.

Airbag plug connection on gas generator/airbag module is straight (2 versions)

Version 1:

Press locking/unlocking plate (1) at edge (4).

Locking/unlocking plate (1) snaps upwards at opposite edge (3) and releases detent lug (2).

Fig 5: Releasing Detent Lug

Courtesy of BMW OF NORTH AMERICA, INC.

The airbag plug connection is unlocked and can now be detached from the gas generator/airbag module.

Fig 6: Identifying Airbag Plug Connection

Courtesy of BMW OF NORTH AMERICA, INC.

Installation:

After attaching airbag plug connection to gas generator/airbag module, check whether detent lug (2) is visible in opening of locking/unlocking plate (1).

Only if the detent lug (2) is visible will the airbag plug connection gas generator/airbag module be correctly engaged.

Fig 7: Identifying Detent Lug And Locking/Unlocking Plate

Courtesy of BMW OF NORTH AMERICA, INC.

Version 2:

Press locking/unlocking plate (1) on edge (3) and pull plug (2) out of plug housing (4).

Installation:

Only if the detent lug is visible in opening (5) will the gas generator/airbag module plug connection be correctly engaged.

Fig 8: Pressing Locking/Unlocking Plate

Courtesy of BMW OF NORTH AMERICA, INC.

Version 3:

Press lock button (1) and pull out plug (2) up to initial engagement position.

Detach plug (2) from firing pellet.

Installation:

Insert plug connection in initial engagement position in gas generator/airbag module and engage in final engagement position.

Fig 9: Identifying Lock Button And Plug

Courtesy of BMW OF NORTH AMERICA, INC.

Illustration of version 3 with gas generator:

Initial engagement position
Final engagement position

Lock button
Gas generator

Fig 10: Identifying Initial And Final Engagement Position
Courtesy of BMW OF NORTH AMERICA, INC.

Version 4 - Crash-active head restraint:

Press locking clip at edge and disconnect plug (1).

Installation:

Check for correct engagement.

Fig 11: Disconnecting Plug

Courtesy of BMW OF NORTH AMERICA, INC.