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Fuel Pump: Notes

Today's diesel vehicles are fitted with electric fuel pumps to deliver the needed fuel to the high pressure pump. The electric fuel pump is designed to deliver a sufficient amount of fuel to lubricate and cool the injectors and the high-pressure pump and to satisfy the maximum fuel consumption of the engine.

It has to deliver the fuel at a defined pressure. That means that when the engine is idling or running at medium power, the fuel pump delivers several times more than the amount of fuel required. The fuel pump delivers approximately three or four times the volume of maximum possible fuel consumption.

Fig 1: Cutaway View Of Fuel Pump
G06896056Courtesy of BMW OF NORTH AMERICA, INC.
INDEX EXPLANATION CHART

Index Explanation
1 Impeller
2 Driveshaft
3 Electric motor
4 Pressure relief valve
5 Pressure connection
6 Electrical connection
7 Sliding contacts
8 Pressure chamber
9 Intake section

The electric fuel pump is located in the fuel tank. There it is well protected against corrosion and the pump noise is adequately soundproofed.

The fuel pump on BMW diesel engines may either be a gear pump, a roller-cell pump or a screw-spindle pump. The following fuel pumps are used on USA vehicles:

The operating principle of each of these types of pump is described below. The pump itself is driven by the drive shaft (2) of the electric motor (3). The electric motor is controlled by the electrical connection (6) and sliding contacts (7).

Passing first through the intake filter and then the remainder of the intake section (9), the fuel enters the impeller (1). The fuel is pumped through pressure chamber (8) on the electric motor, past the pressure connection (5) and onwards to the fuel filter and engine.

If the fuel delivery pressure increases to an impermissible value, the pressure relief valve (4) opens and allows the fuel to flow into the surge chamber.