11 00 050 Removing and installing engine (M57T2)
Special tools required:
Necessary preliminary tasks:
- Disconnect battery negative lead from battery. See 61 20 900 DISCONNECTING AND CONNECTING BATTERY NEGATIVE LEAD .
- Disconnect battery positive cable from jump-start connection point in engine compartment. See 61 21 010 REMOVE AND INSTALL OR REPLACE BATTERY .
- Lift engine hood into assembly position. See 51 00... SERVICE POSITION OF ENGINE COMPARTMENT LID .
- Remove gearbox. See 24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA6HP26Z) , 24 00 033 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA8HP45Z) or 24 00 023 REMOVING AND INSTALLING AUTOMATIC TRANSMISSION (GA8HP70Z) .
- Remove radiator design cover. See 17 11 035 REMOVING AND INSTALLING/REPLACING FAN COWL WITH ELECTRIC FAN (M57T2) .
- Remove overall engine cover. See 13..... REMOVE THE ACOUSTIC COVERS (M57T2 WITH AND WITHOUT SCR)
- Remove air filter housing. See 13 71 000 REMOVING AND INSTALLING/REPLACING THE INTAKE SILENCER HOUSING (M57T2 WITH AND WITHOUT SCR) .
- Remove fresh air duct on left/right. See 64 31 053 REMOVING AND INSTALLING OR REPLACING FRESH-AIR DUCT .
- Remove center engine compartment partition wall
- Remove intake PLENUM .
- Release engine wiring harness from electronics box
- Release fuel lines, feed and return lines.
- Remove fan clutch. See 17 11 035 REMOVING AND INSTALLING/REPLACING FAN COWL WITH ELECTRIC FAN (M57T2) .
- Remove A/C compressor drive belt. See 11 28 050 REMOVING AND INSTALLING/REPLACING DRIVE BELT (ELASTOBELT) FOR A/C COMPRESSOR (M57TU/M57T2) .
- Remove alternator drive belt. See 11 28 010 REMOVING AND INSTALLING/REPLACING DRIVE BELT FOR ALTERNATOR (M57T2) .
- Drain coolant. See 17 00 005 DRAINING AND ADDING COOLANT (M57T2) .
- Remove coolant expansion tank. See 17 11 100 REMOVING AND INSTALLING/REPLACING COOLANT EXPANSION TANK (M57T2, N57 D30 O/T/S 0/1) .
- Remove radiator. See 17 11 000 REMOVING AND INSTALLING RADIATOR (M57T2)
- Remove engine underbody protection at front/middle. See 51 47 490 REMOVING AND INSTALLING/REPLACING FRONT ASSEMBLY UNDERSIDE PROTECTION .
- Remove catalytic converter. See 18 40 040 REMOVING AND INSTALLING, SEALING OR REPLACING EXHAUST MANIFOLD (M57T2) .
Secure starter motor (1) with transmission screw (2) against falling out.
Release screw (3) and place grounding strap (4) to one side.
Release lock (1)
Remove turbocharger hoses (2).
Release A/C compressor (3).
Dynamic Drive optional extra:
Secure all connecting leads with cable ties against falling down.
Release and disconnect coolant hoses (1).
Unlock and detach heating hoses (2).
Installation note:
Quick-release couplings of coolant hoses are correctly fitted when they snap into place with a clearly audible click .
Release power steering pump (1) and place to one side.
NOTE:
Secure power steering pump (1) with cable tie against falling down.
Mount special tool 11 0 020 on engine.
IMPORTANT:
Pay attention to chain of special tool 11 0 020
, risk of damage
to pressure control valve.
NOTE:
Secure engine wiring harness with cable tie on engine against falling down.
Remove screw (1) on left/right.
Disconnect vacuum line (2).
Lift out engine with crane.