11 00 050 Removing and installing engine (N55)
Special tools required:
Necessary preliminary work:
- Disconnect NEGATIVE BATTERY LEAD .
- Disconnect POSITIVE TERMINAL at positive battery connection point in engine compartment.
- MOVE engine compartment lid into service position.
- Remove INTAKE PLENUM .
- Remove CLEAN AIR PIPE .
- REMOVE LEFT CHARGE AIR DUCT .
- Remove right CHARGE-AIR DUCT .
- Remove both tension struts. See TENSION STRUT .
- Remove rear ignition coil cover. See 12..... REMOVING AND INSTALLING/REPLACING REAR IGNITION COIL COVER (N55) .
- Evacuate A/C SYSTEM
- Remove the CATALYTIC CONVERTER .
- Remove TRANSMISSION .
- Remove front OUTPUT SHAFTS
- Remove RADIATOR .
- Detach all coolant hoses from engine.
- Detach vacuum line from brake booster.
- Unfasten ENGINE WIRING HARNESS and lay to one side.
To remove or install the engine, the towing hook 72 15 8 108 670 is required.
Example illustration.
Release screws (2) and remove refrigerant lines (3).
Tightening torque: 64 52 1AZ .
Installation note:
Replace sealing rings.
Use special tool 00 9 030 to mount sealing rings without damaging them.
Release fuel feed and return lines (1) under vehicle and disconnect.
Close off fuel line (3) with special tool 13 5 281 .
Close off fuel line (2) with special tool 13 5 282 .
Attach special tool 11 8 680 to rear lifting eye (gearbox side).
Push ball lock pin (1) in direction of arrow and hold down until special tool 11 8 680X is positioned in lifting eye.
Pull ball lock pin (1) outward in direction of arrow until both balls (2) are pushed outward.
Installation note:
For checking correct mounting of special tool 11 8 680.
There must be a 6.5 mm gap between ball lock pin (1) and ball lock pin housing.
The gap measurement can be checked using a 6.5 mm drill.
Attach special tool 11 0 000 to engine crane.
Suspend special tool 11 0 000 from the designated mounting eyelets of special tool 11 8 680 only (see arrow).
Release nut (1) on engine mount on left and right.
Installation note:
Replace self-locking nuts.
Tightening torque: 22 11 2AZ .
Screw towing eye into cylinder head.
Tightening torque: 11 12 5AZ .
Suspend special tool 11 0 000 from the designated mounting eyelets (1) only.
Lift engine out with engine crane.
Assemble engine.
Check function of DME.