General Orphan Data (2 Of 4)
- (If fitted: Remove the surface protection)
- (Checking the vehicle for transportation damage)
- (Check if the car has spring blockers installed)
- (Installing accessory items)
- (If part of the accessories kit package: Charge the BMW display key)
- (If part of the accessories kit package: Place the radio remote control in the center console)
- (Enclosing documents)
- (For winter tires: Attach the label for top speed)
- (Clean vehicle)
- (Korea national-market version: Enter pre-delivery check in service manual)
- (Transferring service history)
- (Deactivating the running-in check)
- (Recommendation: Carrying out an electronic oil measurement)
- (Replace battery of the remote control key(s))
- (If installed: Checking the gas pressure springs for hood (only for versions with active pedestrian protection (sa8tf)))
- (Checking lighting system)
- (Check horn, headlight flashers and hazard warning flashers)
- (Checking the windshield wiper and the washer system)
- (Check blower)
- (Check the interior lighting)
- (Check safety belts)
- (Checking the warning triangle, high-visibility vest and first-aid kit)
- (Check mobility set)
- (Checking coolant level and coolant composition)
- (Checking engine compartment from above for leaks)
- (Perform the cbs reset)
- (Checking for traffic safety and performing test drive)
- (Converting the production date)
- (Calculating the expiration date)
- (Determining the date of the next brake fluid service)
- (Replacing the gas pressure springs for hood if necessary)
- (Removing the engine from the manual transmission (lifting table))
- (Installing the engine on the manual transmission (lifting table))
- (Removing the engine from the automatic transmission (lifting table))
- (Installing the engine on the automatic transmission (lifting table))
- (Remove the front output shafts (on the mobile lifting table))
- (Install the front output shafts (on the mobile lifting table))
- (Seal the oil duct)
- (Clean sealing surfaces)
- (Disconnecting all battery ground leads)
- (Removing the front-end strut)
- (Removing the left intake filter housing (front-end strut removed))
- (Removing the clean air pipe for cylinders 1 to 3)
- (Removing seal for front hood)
- (Remove the rear top cross connection)
- (Removing the front spoiler)
- (Removing the front underbody protection)
- (Draining the coolant for the high-temperature coolant circuit)
- (Connecting the coolant line to the radiator)
- (Removing the charge air duct for cylinders 1-3)
- (Removing the charge air duct for cylinders 4-6)
- (Removing the charge air crossing)
- (Removing the alternator)
- (Removing the air conditioning compressor)
- (Removing the component carrier)
- (Removing the vibration damper)
- (Installing the vibration damper)
- (Installing the component carrier)
- (Installing air conditioning compressor)
- (Install alternator)
- (Installing the charge air line)
- (Installing the charge air duct for 1-3 cylinders)
- (Installing the right intake filter housing (front-end strut removed))
- (Installing the intake filter housing on the left (front-end strut removed))
- (Install the rear top cross connection)
- (Installing the center engine compartment cover)
- (Installing the clean air pipe for cylinders 1 to 3)
- (Evacuate and charge conditioning)
- (Fill the high-temperature cooling system with the vacuum filling equipment)
- (Install the bottom front right side cover)
- (Install the stiffening plate)
- (Install front underbody protection)
- (Installing flywheel (manual gearbox))
- (Check engine oil level)
- (Removing starter motor)
- (Releasing the transmission bearing support)
- (Remove automatic transmission (ga8hp76z))
- (Removing flywheel)
- (Install exhaust system)
- (Install the front hood seal at the rear)
- (Removing the engine from the front axle)
- (Installing the engine on the assembly jig)
- (Removing the oil filler cap)
- (Removing the drive belt for alternator)
- (Removing the idler pulley)
- (Removing all ignition coils)
- (Removing the holder of the positive battery cable)
- (Removing fuel delivery line)
- (Installing the high pressure line between the high pressure pump and the rail for cylinders 1 to 6)
- (Removing the rail with injectors of cylinders 1 to 3)
- (Removing the rail with injectors of cylinders 4 to 6)
- (13 53... Clean the cylinder head in the area of the injectors if there is sandy/dusty contamination)
- (Removing the connecting bracket from the exhaust turbocharger for the cylinders 4 to 6)
- (Removing the oil return line for the cylinders 4 to 6)
- (Removing the oil feed line for the cylinders 1 to 3)
- (Removing oil feed line for the cylinders 4 to 6)
- (Removing the coolant feed line part 2 between the auxiliary coolant pump and exhaust turbocharger)
- (Removing the coolant return line between the exhaust turbocharger and thermostat)
- (Removing both actuators)
- (Removing the intake plenum)
- (Blocking the engine in the TDC firing position)
- (Removing chain tensioner)
- (Remove exhaust camshaft adjuster)
- (Removing intake adjuster)
- (Remove the test gauges for securing the camshafts)
- (Removing the cylinder head)
- (Removing the cylinder head gasket)
- (Remove flywheel (manual transmission))
- (Remove oil sump)
- (Removing timing chain)
- (Remove drive chain for the oil vacuum pump)
- (Remove oil pump)
- (Removing all pistons with connecting rod)
- (Installing the crankshaft)
- (Checking the crankshaft side clearance)
- (Measuring a cylinder)
- (Installing all pistons with connecting rod)
- (Installing the oil deflector)
- (Installing the rear timing case cover)
- (Replacing front crankshaft seal)
- (Installing starter motor)
- (Blocking the crankshaft in the TDC firing position of cylinder 1)
- (Installing the cylinder head gasket)
- (Installing the cylinder head)
- (Installing the oil return line in the cylinder head)
- (Installing the intake adjuster)
- (Install exhaust camshaft adjuster)
- (Installing the VANOS central valve of the intake adjuster)
- (Pre-tensioning the timing chain with the special tool)
- (Tightening the VANOS central valve of the exhaust camshaft adjuster)
- (Tightening the VANOS central valve of the intake adjuster)
- (Install chain tensioner)
- (Checking the timings of the camshaft)
- (Installing the intake plenum)
- (Installing both actuators)
- (Installing the two high pressure pumps)
- (Preparing the injectors for installation)
- (Installing the high-pressure rail with injectors of the cylinders 1 to 3)
- (Removing the high pressure line between the high pressure pump and the rail for cylinders 1 to 6)
- (Installing fuel delivery line)
- (Installing all ignition coils)
- (Install the holder of the positive battery cable)
- (Installing the coolant return line between the exhaust turbocharger and thermostat)
- (Installing the oil feed line for cylinders 1 to 3)
- (Fastening the auxiliary coolant pump for the exhaust turbocharger)
- (Installing the exhaust turbocharger heat shield for cylinders 1 to 3)
- (Installing the oil return line for cylinders 1 to 3)
- (Installing the oil return line for cylinders 4 to 6)
- (Installing the oil feed line for cylinders 4 to 6)
- (Installing the idler pulley)
- (Installing the charge air duct for cylinders 4-6)
- (Installing the oil filler cap)
- (Removing the engine from the assembly jig)
- (Mounting the engine on the front axle)
- (Tightening the oil drain plug)
- (Removing the exhaust turbocharger heat shield for cylinders 1 to 3)
- (Removing the oil return line for cylinders 1 to 3)
- (Releasing the VANOS central valve of the intake adjuster)
- (Releasing VANOS central valve of the exhaust camshaft adjuster)
- (Removing the VANOS central valve of the intake adjuster)
- (Installing the drive chain for the oil vacuum pump)
- (Install oil pump)
- (Installing timing chain)
- (Refitting oil pan)
- (Install bearing bracket)
- (Install front axle differential)
- (Remove the seal for the hood rear)
- (Removing the right intake filter housing (front-end strut removed))
- (Partially removing the coolant expansion tank of the high-temperature coolant circuit)
- (Remove thrust field)
- (Removing the left and right front undershield)
- (Remove exhaust system)
- (Remove intermediate pipe)
- (Removing the oxygen sensor monitor for the cylinders 4 to 6)
- (Removing the tank cover)
- (Removing the left thrust field)
- (Removing front heat shield)
- (Partially loosening the prop shaft)
- (Removing the manual transmission (GS6L55TZ))
- (Removing the clutch)
- (Install clutch)
- (Fastening the prop shaft (partially removed))
- (Installing the rear heat shield)
- (Installing tank cover)
- (Installing transmission cross member)
- (Install the intermediate pipe)
- (Install the connecting supports on the tunnel)
- (Installing the oxygen sensor monitor for cylinders 4 to 6)
- (Partially installing the coolant expansion tank of the high-temperature coolant circuit)
- (Installing the front-end strut)
- (Installing acoustic cover)
- (Take hood out of the service position)
- (Removing the oil deflector)
- (Removing the fan cowl)
- (Installing the drive belt for alternator)
- (Install fan cowl)
- (Vent the high-temperature coolant system)
- (Installing the front spoiler)
- (Removing clean air pipe cylinders 4-6)
- (Removing all spark plugs)
- (Removing the oil feed line for cylinders 1 to 3)
- (Partially releasing the auxiliary coolant pump for the exhaust turbocharger)