Installation Procedure

NOTE: Do not route flexible components (hoses, wires, conduits, etc.) within 50 mm (2 in) of moving parts unless flexible components can be securely fastened. This is necessary in order to prevent possible interference and damage to the component.

Fig 1: View Of Accelerator Cable Routing

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Attach the mechanics wire to the end of the accelerator cable and Install the cable into vehicle using the routing verified during removal.

Fig 2: View Of Accelerator Cable Through Bulkhead

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Install the accelerator cable through the bulkhead.
Install the snap retainer into the bulkhead.

Fig 3: Locating Accelerator Pedal Components

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Remove the mechanics wire from the accelerator cable and install the cable (5) to the accelerator pedal (1).

Fig 4: View Of Accelerator Cable At Throttle Body Lever

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Install the accelerator cable to the throttle body lever.

Fig 5: View Of Accelerator Cable At Accelerator Controls Cable Bracket

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Install the accelerator cable to the accelerator cable bracket.

Fig 6: View Of Accelerator Cable Retaining Clips

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Install the accelerator cable to the retaining clip.

IMPORTANT: The throttle should operate freely, without binding, between full closed and wide open throttle.

Inspect for complete throttle opening and closing positions by operating the accelerator pedal. Also inspect for poor carpet fit under the accelerator pedal.
Install the left instrument panel sound insulator. Refer to Closeout/Insulator Panel Replacement - Left in Instrument Panel, Gages and Console.
Install the fuel injector sight shield. Refer to Fuel Injector Sight Shield Replacement (L36) or Fuel Injector Sight Shield Replacement (L67) in Engine Mechanical - 3.8L.