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Home >> Buick >> 2012 >> Regal Base >> Repair and Diagnosis >> Engine Performance >> Engine Control Systems >> Engine Controls/Fuel - 2.4L - Repair Instructions >> Repair Instructions >> Fuel Tank Replacement >> Installation Procedure
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Installation Procedure

  1. Install the following components if fuel tank replacement was necessary:
    1. Fuel tank fuel pump module. Refer to Fuel Tank Fuel Pump Module Replacement (NT7) , Fuel Tank Fuel Pump Module Replacement (NU6) .
    2. Evaporative emission carbon canister. Refer to Evaporative Emission Canister Replacement .
    3. Install the fuel tank protector. Refer to Fuel Tank Protector Replacement 
    2. Fig 1: Fuel Tank
    GM2203938Courtesy of GENERAL MOTORS COMPANY
  2. Use a suitable jack and install the fuel tank (1).
    3. Fig 2: Fuel Tank Straps
    GM2241997Courtesy of GENERAL MOTORS COMPANY
  3. Reposition the fuel tank straps (1).
    4. Fig 3: Fuel Tank Strap Bolts
    GM2203842Courtesy of GENERAL MOTORS COMPANY
    CAUTION:

    Refer to Fastener Caution .

  4. Install the fuel tank strap bolts (1) and tighten to 20 N.m (15 lb ft).
    5. Fig 4: Fuel Tank Harness Electrical Connector
    GM2203897Courtesy of GENERAL MOTORS COMPANY
  5. Connect the fuel tank harness electrical connector (1).
    6. Fig 5: Hose Clamps & Filler Tube
    GM2203818Courtesy of GENERAL MOTORS COMPANY
  6. Install the filler tube (2) and tighten the hose clamps (1) to 4Y(35 lb in).
  7. Connect the evaporative emission line (3). Refer to Plastic Collar Quick Connect Fitting Service .
    8. Fig 6: Evaporative Emission, Fuel Pipes And Fuel Pressure Sensor Electrical Connector
    GM2203749Courtesy of GENERAL MOTORS COMPANY
  8. Connect the evaporative emission and fuel pipes (1). Refer to Plastic Collar Quick Connect Fitting Service .
  9. Connect the fuel pressure sensor electrical connector (2).
  10. Install the fuel tank protector. Refer to Fuel Tank Protector Replacement 
  11. Refill the fuel tank.
  12. Inspect for fuel leaks.
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