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Installation Procedure

    Fig 1: Catalytic Converter Insulators, Hanger Bracket & Mounting Components
    GM2537997Courtesy of GENERAL MOTORS COMPANY
  1. Install the 2 catalytic converter insulators (1) to the catalytic converter (2).
  2. Install the catalytic converter hanger bracket (3) to the catalytic converter (2).
  3. CAUTION:

    Refer to Fastener Caution .

  4. Install the 2 catalytic converter insulator nuts (4) and tighten to 22 N.m (16 lb ft).
  5. Install the 2 exhaust front pipe hanger bracket bolts M8 (5) and tighten to 22 N.m (16 lb ft).
  6. Install the 2 drive frame bolts M10 (6) and tighten a first pass to 60 N.m (44 lb ft).
  7. Tighten the 2 drive frame bolts M10 (6) a final pass to 30-45 degrees, using the EN-45059  meter.
  8. Fig 2: Catalytic Converter, Gasket, Three Way Converter & Nuts
    GM2537993Courtesy of GENERAL MOTORS COMPANY
  9. Install a NEW gasket (2).
  10. Install the catalytic converter (1) to the three way catalytic converter (3).
  11. Install the 3 catalytic converter to the three way catalytic converter nuts (4) and tighten the nuts to 28 N.m (21 lb ft).
  12. Fig 3: Exhaust Muffler, Catalytic Converter, Gasket & Nuts
    GM2537990Courtesy of GENERAL MOTORS COMPANY
  13. Install the gasket (2).
  14. Install the catalytic converter (4) to the exhaust muffler (1).
  15. Install the 2 catalytic converter to the exhaust muffler nuts (3) and tighten the nuts to 28 N.m (21 lb ft).
  16. Unsupport the exhaust muffler.
  17. Install the heated oxygen sensor - position 2. Refer to Heated Oxygen Sensor Replacement - Sensor 2 .
  18. Lower the vehicle.