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Removal Procedure

WARNING:

Refer to Exhaust Service Warning .

  1. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (Standard) .
  2. Remove the heated oxygen sensor - position 2. Refer to Heated Oxygen Sensor Replacement - Sensor 2 .
  3. Fig 1: Exhaust Muffler, Catalytic Converter, Gasket & Nuts
    GM2537990Courtesy of GENERAL MOTORS COMPANY
  4. Support the exhaust muffler (1).
  5. Remove the 2 catalytic converter to the exhaust muffler nuts (3).
  6. Remove the catalytic converter (4) from the exhaust muffler (1).
  7. Remove the gasket (2).
  8. Fig 2: Catalytic Converter, Gasket, Three Way Converter & Nuts
    GM2537993Courtesy of GENERAL MOTORS COMPANY
  9. Remove the 3 catalytic converter to the three way catalytic converter nuts (4).
  10. Remove the catalytic converter (1) from the three way catalytic converter (3).
  11. Remove and DISCARD the gasket (2).
  12. Fig 3: Catalytic Converter Insulators, Hanger Bracket & Mounting Components
    GM2537997Courtesy of GENERAL MOTORS COMPANY
  13. Remove the 2 bolts (5).
  14. Remove the 2 bolts (6).
  15. Remove the 2 catalytic converter hanger bracket (3) along with the catalytic converter (2).
  16. Remove the 2 catalytic converter insulator nuts (4).
  17. Remove the 2 catalytic converter insulators (1) from the catalytic converter (2).