Circuit/System Testing
NOTE:
Use the schematic to identify the following:
- The master control module and the LIN devices on the same LIN serial data circuit
- The master control module's LIN serial data circuit terminal and the LIN device's B+, ignition, ground and LIN serial data circuit terminals
- Ignition OFF, all access doors closed, all vehicle systems OFF and all keys at least 3 m (9.8 ft) away from vehicle. Disconnect the harness connector at a LIN device that is not communicating. It may take up to 2 min for all vehicle systems to power down.
- Test for less than 10 Ω between each ground circuit terminal and ground.
- If 10 Ω or greater
- Ignition OFF.
- Test for less than 2 Ω in the ground circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, repair the open/high resistance in the ground connection.
- If less than 10 Ω
- Ignition ON.
- Verify a test lamp illuminates between each B+ circuit terminal and ground, if equipped.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF.
- Test for less than 2 Ω in the B+ circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is not open and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF.
- Test for infinite resistance between the B+ circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the disconnected LIN device.
- If the test lamp illuminates
- Ignition ON.
- Verify a test lamp illuminates between each ignition circuit terminal and ground, if equipped.
- If the test lamp does not illuminate and the circuit fuse is good
- Ignition OFF.
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, verify the fuse is OK and there is voltage at the fuse.
- If the test lamp does not illuminate and the circuit fuse is open
- Ignition OFF.
- Test for infinite resistance between the ignition circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance, replace the disconnected LIN device.
- If the test lamp illuminates
- Ignition ON.
- Verify a test lamp illuminates between each ignition circuit terminal, which is controlled by a control module and ground, if equipped.
- If the test lamp does not illuminate
- Ignition OFF, disconnect the harness connectors at the control module that controls the ignition circuit.
- Test for infinite resistance between the ignition circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the ignition circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω, replace the control module that controls the ignition circuit.
- If the test lamp illuminates
- Ignition ON.
- Test for 2-13 V between the LIN serial data circuit terminal and ground.
- If less than 2 V
- Ignition OFF, disconnect the harness connector at the control module setting the DTC and all LIN devices that share the same LIN serial data circuit.
- Test for infinite resistance between the serial data circuit and ground.
- If less than infinite resistance, repair the short to ground on the circuit.
- If infinite resistance
- Test for less than 2 Ω in the serial data circuit end to end.
- If 2 Ω or greater, repair the open/high resistance in the circuit.
- If less than 2 Ω
- Reconnect the control module that set the DTC, ignition ON.
- Test for 2-13 V between the LIN serial data circuit terminal and ground.
- If less than 2 V, replace the control module setting the DTC.
- If greater than 2 V, replace the LIN device that causes a current DTC to set when connected.
- If greater than 13 V
- Ignition OFF, disconnect the harness connector at the control module setting the DTC and all LIN devices that share the same LIN serial data circuit.
- Ignition ON.
- Test for less than 1 V between the serial data circuit and ground.
- If 1 V or greater, repair the short to voltage on the circuit.
- If less than 1 V
- Ignition OFF, reconnect the control module that set the DTC, ignition ON.
- Test for 2-13 V between the LIN serial data circuit terminal and ground.
- If greater than 13 V, replace the control module setting the DTC.
- If less than 13 V, replace the LIN device that causes a current DTC to set when connected.
- If between 2-13 V
- Replace the disconnected LIN device.
NOTE:
For accurate voltage reading, disconnect the battery charger prior to performing the following test step.