Fastener Specifications
Single Use Non-Threaded Fasteners/Components
|
NOTE:
All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal. |
|---|
| Application |
| Front Wheel Drive Intermediate Shaft Retaining Ring |
| Transmission @ Transfer Case O-ring Seal |
| Transfer Case Input Shaft Bearing Retainer Front Seal |
| Transfer Case Input Shaft Bearing Retainer Rear Seal |
| Transfer Case Rear Extension Housing O-Ring Seal |
Single Use Threaded Fastener/Component Tightening Specifications
|
NOTE:
All fasteners/components listed in this table MUST BE DISCARDED and replaced with NEW after removal. |
|
|---|---|
| Application | Specification |
| Metric (English) | |
| Transfer Case Drain Plug | 40 N.m (30 lb ft) |
| Transfer Case Fill Plug | 40 N.m (30 lb ft) |
| Transfer Case Rear Output Shaft Housing Bolt | 40 N.m (30 lb ft) |
| Transfer Case Rear Output Flange Nut - Minimum torque - Tighten additional as required to obtain the correct rotating torque | 100 N.m (74 lb ft) |
| Transfer Case Rear Output Flange - Rotating Torque | 1.5 N.m (13 lb in) - 2.9 N.m (26 lb in) |
| Transfer Case Rear Extension Housing Bolt | |
|
28 N.m (21 lb ft) |
|
90 degrees |
Reusable Threaded Fastener Tightening Specifications
|
NOTE:
All fasteners listed in this table can be reused after removal. |
|
|---|---|
| Application | Specification |
| Metric (English) | |
| Front Wheel Drive Intermediate Shaft Housing Bolts | 58 N.m (43 lb ft) |
| Transfer Case Adapter Plate @ Transmission Bolts (1) (for Automatic Transmission) | |
|
100 N.m (74 lb ft) |
|
30-40 degrees |
| Transfer Case Adapter Plate @ Transmission Bolts (2) (for Automatic Transmission) | |
|
60 N.m (44 lb ft) |
|
60-75 degrees |
| Transfer Case Adapter Plate @ Transmission Bolts (1) (for Manual Transmission) | |
|
100 N.m (74 lb ft) |
|
30-40 degrees |
| Transfer Case Vent | 25 N.m (18 lb ft) |