Common Specs & Procedures Index
COMMON SPECS & PROCEDURES
| System | Specification/Procedure | ||
|---|---|---|---|
| Air Conditioning | |||
| Service | APPROXIMATE FLUID CAPACITIES | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Axle Nut/Hub Nut | |||
| Front | First Pass: 37 lb ft (50 N.m) Final Pass: 60 degrees |
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| Rear | 43 lb ft (58 N.m) | ||
| Battery | BATTERY REPLACEMENT | ||
| Brakes | |||
| Bleeding Sequence | Right Rear, Left Rear, Right Front, Left Front, see HYDRAULIC BRAKE SYSTEM BLEEDING (MANUAL) or HYDRAULIC BRAKE SYSTEM BLEEDING (PRESSURE) | ||
| Disc Brakes | |||
| Service Specifications | DISC BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Drum Brakes | |||
| Service Specifications | DRUM BRAKE COMPONENT SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Charging | |||
| 1.4L | |||
| Generator | GENERATOR REPLACEMENT (LUV) | ||
| Torque | FASTENER SPECIFICATIONS | ||
| 1.8L | |||
| Generator | GENERATOR REPLACEMENT (2H0) | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Drive Belts | |||
| Adjustment | Non-Adjustable Serpentine Belt | ||
| Drive Belt Routing | See illustration under Drive Belt Replacement | ||
| 1.4L | DRIVE BELT REPLACEMENT | ||
| 1.8L | DRIVE BELT REPLACEMENT | ||
| Engine Cooling | |||
| General Service Specifications | See APPROXIMATE FLUID CAPACITIES | ||
| Radiator Cap Pressure | Pressure Stamped On Cap | ||
| Thermostat R & I | |||
| 1.4L | ENGINE COOLANT THERMOSTAT REPLACEMENT (LUV) | ||
| 1.8L | ENGINE COOLANT THERMOSTAT REPLACEMENT (2H0) | ||
| Water Pump R & I | |||
| 1.4L | WATER PUMP REPLACEMENT (LUV) | ||
| 1.8L | WATER PUMP REPLACEMENT (2H0) | ||
| Engine Mechanical | |||
| 1.4L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure @ 212°F (100°C) | |||
| At Idle Speed: 22 psi (150 kPa) | |||
| At 3000-3500 RPM: 55-94 psi (380-650 kPa | |||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| 1.8L | |||
| Compression | ENGINE COMPRESSION TEST | ||
| Oil Pressure | At Idle Speed: At least 18.85 psi (130 kPa) | ||
| Overhaul | ENGINE MECHANICAL SPECIFICATIONS | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Fluid Specifications | See FLUIDS under MAINTENANCE/FLUIDS tab. From within Manager or Service Writer, click the "30/60/90 Interval" or "Maint." button. | ||
| Flywheel/Flex Plate/Drive Plate Torque | |||
| 1.4L & 1.8L: Use NEW fasteners | First Pass: 26 lb ft (35 N.m) Second Pass: 30 Degrees Final Pass: 15 Degrees |
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| Fuel System | |||
| Pressure Specification (Energize Fuel Pump Several Times During Testing) | 1.4L - Ignition ON, Engine OFF: 50-94 psi (345-650 kPa) 1.8L - Ignition ON, Engine OFF: 50-60 psi (345-414 kPa) |
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| Fuel Pressure Test Procedure | 1.4L See CIRCUIT/SYSTEM TESTING 1.8L See CIRCUIT/SYSTEM TESTING |
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| Fuel Filter Location | 1.4L & 1.8L: Strainer is located at lower end of the fuel tank fuel pump module | ||
| Fuel Filter R & I | |||
| 1.4L | FUEL TANK FUEL PUMP MODULE REPLACEMENT (AWD) Or FUEL TANK FUEL PUMP MODULE REPLACEMENT (FWD) | ||
| 1.8L | FUEL TANK FUEL PUMP MODULE REPLACEMENT (FWD) | ||
| Ignition | |||
| Firing Order & Cylinder Identification | FIRING ORDER & CYLINDER IDENTIFICATION | ||
| Ignition Wires (Resistance) | Coil On Plug | ||
| Ignition Wires (Routing) | Coil On Plug | ||
| Spark Plug | |||
| 1.4L: Refer to Electronic Parts Catalogue | |||
| Gap | 0.70 mm (0.028 in) | ||
| Torque | 18 lb ft (25 N.m) | ||
| 1.8L: Refer to Electronic Parts Catalogue | |||
| Gap | 0.024-0.028 in (0.60-0.70 mm) | ||
| Torque | 18 lb ft (25 N.m) | ||
| Starting | |||
| Starter | |||
| 1.4L | STARTER REPLACEMENT (LUV) | ||
| 1.8L | STARTER REPLACEMENT (2H0) | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel Alignment | |||
| Adjustment Specifications | WHEEL ALIGNMENT | ||
| Torque | FASTENER SPECIFICATIONS | ||
| Wheel & Tire | |||
| Wheel Lug Nut Torque | 103 lb ft (140 N.m) For Wheel Nut Tightening Sequence, see illustration under wheel and tire INSTALLATION PROCEDURE | ||