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Starter No-Load Test

  1. Connect test equipment to starter. See Fig 1. Close switch, and compare RPM and amperage readings with specifications. See STARTER NO-LOAD TEST SPECIFICATIONS table.
    CAUTION: DO NOT  apply more voltage than specified. Excessive voltage may cause armature to throw windings due to excessive speed.
  2. If current draw and RPM meet specification, starter motor is okay. If test indicates low free speed and high current draw, unit may have tight, dirty or worn bearings, shorted or grounded armature, bent armature shaft, or grounded fields.
  3. Failure to operate with high current draw indicates direct ground in terminal fields or frozen bearings. Failure to operate with no current draw indicates an open field circuit, open solenoid windings, open armature coils or broken brush springs.
  4. Low RPM and low current draw indicates high internal resistance due to poor connections, defective leads or dirty commutator. High free speed and high current draw indicate shorted fields.
Fig 1: Starter No-Load Test Connections
G3539Courtesy of GENERAL MOTORS CORP.
STARTER NO-LOAD TEST SPECIFICATIONS

Part Number Motor Amps (1) RPM
9000776 PG250 65-90 2700-3200
10455011 SD210 45-75 6000-11,000
10455012 SD260 45-75 6500-11,000
10455017 SD200 50-75 6000-11,900
10455024 SD250 45-74 8600-12,900
10455026 SD210 50-75 6000-11,900
10455047 SD260 50-75 7000-11,000
10455048 SD210 45-75 6000-11,900
10455049 SD200 52-76 3500-5000
10455301 SD300 70-100 6500-10,700
(1) At 10 volts.