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Replacement of Connector When Replacing Fuel Tank Module/Fuel Pump Module (04-06-04-088C)

Publication date: 2006-08-24
Reference number: 04-06-04-088C
Supersedes refnos: 04-06-04-088, 04-06-04-088A, 04-06-04-088B

Replacement of Connector When Replacing Fuel Tank Module/Fuel Pump Module

Replacement of Connector When Replacing Fuel Tank Module/Fuel Pump Module

TECHNICAL SERVICE BULLETIN

Reference Number(s): 04-06-04-088C, Date of Issue:  August 24, 2006
Affected Model(s): 1999-2003 Cadillac Escalade; 1996-2001 Chevrolet Suburban; 1996-2003 Chevrolet Silverado, Tahoe; 1996-2001 GMC Suburban, Yukon XL; 1996-2003 GMC Sierra, Yukon; 1500 Series Vehicles Only; ; Excludes E85 Flexible Fuel Vehicles (VIN Z - RPO L59) and Diesel Vehicles (VINs F, S, Y, 1 - RPOs L65, L56, L57, LB7)
Supercedes: This bulletin is being revised to provide a technician tip for installing new connector. Please discard Corporate Bulletin Number 04-06-04-088B (Section 06 - Engine/Propulsion System).

SERVICE INFORMATION

Analysis of returned parts has determined that any residual damage to the connector may result in a voltage drop across the module and can lead to repeat failures. Therefore, GM Engineering is advising technicians to replace the connector anytime the Fuel Tank Module/Fuel Pump Module is replaced.

IMPORTANT: Not all vehicles were built with the Metri-Pack 150 Connector. Refer to the diagrams for identification of the connectors. This bulletin ONLY applies to vehicles equipped with the Metri-Pack 150 Connector. If the vehicle is equipped with the GT 280 Connector, disregard this bulletin.
Fig 1: Metri-Pack 150 Connector
GM1614555Courtesy of GENERAL MOTORS CORP.
Fig 2: GT 280 Connector
GM1616190Courtesy of GENERAL MOTORS CORP.
NOTE: Do not insert test equipment probes into the connector. The diameter of the test probes will deform most terminals. A deformed terminal will cause a poor connection, which will result in a system failure. To check the integrity of the new splice, the appropriate test probe for this terminal is a Gray J 35616-2A. Do not use paper clips or other substitutes to probe terminals. Using a larger terminal test adapter will damage the terminal.
IMPORTANT: It is important to use the splice sleeves provided with the connector due to the exposure to moisture. Refer to Splicing Copper Wire Using Splice Sleeves in SI for proper splicing procedures.

Parts Information

Parts Information

Part Number Description
88988598 Connector - Fuel Pump

Warranty Information

For vehicles repaired under warranty, use:

Warranty Information

Labor Operation Description Labor Time
L1200 Sender and/or Pump Assembly, Fuel (Tank Unit) - Replace (2000-2002 model year vehicles) Use Published Labor Operation Time
L1228 Sender/Pump Assembly, Fuel (Tank Unit) -- Replace (1996-1999 model year vehicles)
Add: To Replace Connector 0.1 hr