Installation Procedure
- Inspect the jet line insert for damage and replace if necessary.
- Install the jet line insert through the crossover tube to the fuel tank opening.
- Install a new fuel pump module O-ring to the fuel tank opening.
- Pull the jet line quick-connectors up through the pump module opening, connecting the lines to the pump module as previously noted.
- Install the pump module into the fuel tank, ensuring not to damage the float arm.
- Compress and align the fuel pump module while installing the lock ring.
- Using the J39765-A , fully lock the fuel pump module lock ring in place.
- Using a DMM, verify the full and empty readings resistance reading of the fuel pump module. Turn the fuel tank upside down to achieve the full tank reading.
Resistance:
- Empty 40 Ω resistance
- Full 250 Ω resistance
- Connect the jet line insert connector into the crossover tube to fuel tank opening.
- If replacing the fuel pump module, install the FTP sensor (2). Refer to Fuel Tank Pressure Sensor Replacement .
- Connect the FTP sensor harness connector (1).
- Connect the fuel pump module harness connector (5).
- Connect the EVAP purge line (4) from the fuel pump module.
- Install the right fuel tank. Refer to Fuel Tank Replacement - Right .
IMPORTANT:
Pull on each connector to ensure that the connectors are properly latched.
IMPORTANT:
Pull the jet line insert connector to ensure that the insert is properly attached.