Removal Procedure
- Relieve the fuel system pressure. Refer to Fuel Pressure Relief (High Pressure Pump) .
- Remove the cross vehicle brace. Refer to Cross Vehicle Brace Replacement .
- Remove the fuel pipe shield. Refer to Fuel Pipe Shield Replacement .
- Remove the intake manifold. Refer to Intake Manifold Replacement .
- Remove the high pressure fuel pipe. Discard the pipe. Refer to Fuel Feed Intermediate Pipe Replacement .
- Remove the fuel rail crossover pipe. Refer to Fuel Injection Fuel Rail Crossover Tube Replacement . Discard the pipe.
- Remove the foam insulator from the fuel rails.
- Disconnect the fuel pressure sensor electrical connector and cut the wire harness tie straps.
- Remove the fuel rail (1) bolts (2).
- Remove the fuel pressure sensor. Refer to Fuel Pressure Sensor Replacement .
- Remove and discard the direct fuel injector hold down clamps.
- Once the fuel rail is removed, remove the fuel injectors and rebuild them. Refer to Fuel Injector Replacement .
CAUTION:
Note the correct routing of the electrical wiring. Failure to reinstall the wiring properly could result in damage to the wiring.
NOTE:
The direct fuel injectors must be rebuilt whenever the injector has been released from the fuel rail or cylinder head.