Installation Procedure
- Lubricate the NEW fuel injector O-ring seals with clean engine oil.
- Install the NEW fuel injector upper and lower O-ring seals (2 and 4) onto the injectors.
- Install the fuel injectors (3) into the fuel rails.
- Install the fuel injector retainers (1).
- Ensure the fuel injector lower O-ring seals are adequately lubricated, if not lubricate the fuel injector lower O-ring seals with clean engine oil.
- Position the fuel rail onto the intake manifold.
- Firmly push down on both the centers of the left and right fuel rails, until the rails are fully seated against the intake manifold.
- Install the fuel rail bolts.
Tighten
Tighten the bolts to 10 N.m (89 lb in).
- Install the EVAP tube and purge solenoid.
- Install the EVAP canister purge solenoid to the fuel rail bracket and engage the retainer.
- Connect the chassis EVAP tube quick connect fitting at the EVAP canister purge solenoid. Refer to Plastic Collar Quick Connect Fitting Service .
- Connect the EVAP tube quick connect fitting at the intake manifold. Refer to Plastic Collar Quick Connect Fitting Service .
- Connect the chassis fuel feed pipe (2) quick connect fitting to the fuel rail. Refer to Metal Collar Quick Connect Fitting Service .
- Install the PCV hose.
- Gather the branches of the engine wiring harness and position over the top of the engine.
- Position the engine wiring harness clip to the generator bracket and install the clip bolt (3).
Tighten
Tighten the bolts to 9 N.m (80 lb in).
- Position the negative battery cable terminal (2) and engine wiring harness ground terminal (3) to the right cylinder head.
- Install the negative battery cable stud (1) to the cylinder head.
Tighten
Tighten the stud to 25 N.m (18 lb ft).
- Connect the engine wiring harness electrical connector (1) to the ignition coil main electrical connector.
- Install the CPA retainer (2).
- Connect the engine wiring harness electrical connector (3) to the electronic throttle control.
- Connect the engine wiring harness electrical connectors (7) to the fuel injectors, perform the following:
- Ensure that the CPA retainer is pulled out 1 click.
- Connect the electrical connectors to their corresponding injectors.
- Push the CPA retainer in 1 click.
- Ensure that the connector is secured.
- Install the engine wiring harness clip (4) to the generator battery jumper cable.
- Install the engine wiring harness clip (6) to the ignition coil bracket stud.
- Connect the engine wiring harness electrical connector (1) to the ignition coil main electrical connector.
- Install the CPA retainer (2).
- Connect the engine wiring harness electrical connectors (3) to the fuel injectors, perform the following:
- Ensure that the CPA retainer is pulled out 1 click.
- Connect the electrical connectors to their corresponding injectors.
- Push the CPA retainer in 1 click.
- Ensure that the connector is secured.
- Connect the engine wiring harness electrical connector (4) to the MAP sensor.
- Connect the engine wiring harness electrical connector (3) to the generator.
- Connect the engine wiring harness electrical connector (2) to the EVAP purge solenoid.
- Install the engine wiring harness bracket nut (1).
Tighten
Tighten the nut to 5 N.m (44 lb in).
- Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
- Use the following procedure in order to inspect for leaks:
- Turn the ignition ON, with the engine OFF for 2 seconds.
- Turn the ignition OFF for 10 seconds.
- Turn the ignition ON, with the engine OFF.
- Inspect for leaks.
- Install the air cleaner outlet duct. Refer to Air Cleaner Resonator Outlet Duct Replacement .
CAUTION:
Refer to Fastener Caution .
NOTE:
Push down firmly on both sides of the rail until all injectors have been seated into their bores.