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Pinion Clearance

  1. Disconnect motor field coil connector from solenoid "M" terminal, and insulate it carefully. Connect a battery from solenoid "S" terminal to solenoid frame. Momentarily flash a jumper lead from "M" terminal to solenoid frame.
  2. This shifts pinion into cranking position. Push pinion back toward commutator end to eliminate slack. Distance between pinion and pinion stop should be .010-.160" (.25-4.06 mm). See Fig 1. Clearance is not adjustable. If clearance is not within specification, check for worn parts.
Fig 1: Checking Pinion-To-Housing Clearance
G95H27091Courtesy of GENERAL MOTORS CORP.