Pinion Clearance Check
NOTE:
Pinion clearance is not adjustable. If clearance is not within specification, replace starter assembly.
- Secure starter motor in vise with opening in housing accessible for measurement. Disconnect starter field connector from solenoid terminal "M". Insulate starter field connector. Connect battery negative terminal lead to starter frame. Connect 12 volts to starter solenoid terminal "S". Momentarily touch jumper lead from starter solenoid terminal "M" to starter frame, shifting pinion into cranking position. See Fig 1 .
- Push pinion as far as possible away from retainer. Using a feeler gauge, ensure there is .01-.16" (.25-4.06 mm) clearance between pinion and retainer. See Fig 2 .