Installation Procedure
- Install the pitman arm to the power steering gear.CAUTION: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
- Install the pitman arm to power steering gear retaining nut and washer.
Tighten
Tighten the nut to 250 N.m (184 lb ft).
- Install the power steering gear to the vehicle.
- Install the power steering gear to the frame mounting bolts.
Tighten
Tighten the bolts to 150 N.m (111 lb ft).
- Install the pitman arm to relay rod.
- Install the pitman arm to relay rod retaining nut.
Tighten
Tighten the nut to 63 N.m (47 lb ft).
- Remove the caps from the steering gear and hoses.
- Connect the power brake booster outlet hose (4) and power steering gear outlet hose or the power steering cooler hose (1) to the power steering gear (2).
Tighten
Tighten the hose fittings to 33 N.m (24 lb ft).
- Align marks on lower intermediate shaft and power steering gear.
- Connect the lower intermediate shaft to the power steering gear.
- Install the lower intermediate shaft to power steering gear retaining bolt.
Tighten
Tighten the bolt to 61 N.m (45 lb ft).
- Lower the vehicle.
- Bleed the power steering system. Refer to Bleeding the Power Steering System .
- Remove the drain pan from under the vehicle.