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Home >> Chevrolet >> 2003 >> Impala LS >> Repair and Diagnosis >> Engine Performance >> System >> Engine Controls - System & Component Testing - 3.8L >> Fuel Systems >> Fuel Injector Balance Test With Special Tool >> Diagnostic Procedures
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Diagnostic Procedures

  1. Perform Diagnostic System Check - Engine Controls. See DIAGNOSTIC SYSTEM CHECK - ENGINE CONTROLS under SELF-DIAGNOSTIC SYSTEM in SELF-DIAGNOSTICS - 3.8L BONNEVILLE, GRAND PRIX, IMPALA, LESABRE, MONTE CARLO, PARK AVENUE & REGAL article. After performing Diagnostic System Check - Engine Controls, go to next step.
  2. Did you perform the Fuel Injector Coil Test? If yes, go to next step. If no, see FUEL INJECTOR COIL TEST .
  3. NOTE: DO NOT perform this test if the Engine Coolant Temperature (ECT) is above 201°F (94°C).
  4. Observe the ECT parameter on the scan tool. Does the scan tool indicate that the ECT parameter is less than 201°F (94°C)? If yes, go to next step. If no, allow engine to cool below 201°F (94°C), then go to next step.
  5. NOTE: Verify that adequate fuel is in the fuel tank before proceeding with this diagnostic procedure.
  6. Turn ignition switch to OFF position. Turn OFF all accessories. Install Fuel Pressure Gauge (J 34730-A), or equivalent. Turn ignition switch to RUN position, engine OFF. Command the fuel pump ON using a scan tool. The fuel pump may need to be commanded ON a few times to obtain the highest possible fuel pressure. DO NOT start the engine. Observe the fuel pressure gauge, with the fuel pump commanded ON. Is the fuel pressure 52-59 psi (364-405 kPa) on models not equipped with a supercharger (VIN K), or 48-54 psi (334-375 kPa) on models equipped with a supercharger (VIN 1)? If yes, go to next step. If no, see FUEL SYSTEM DIAGNOSIS under FUEL SYSTEM in BASIC DIAGNOSTIC PROCEDURES - 3.8L BONNEVILLE, GRAND PRIX, IMPALA, LESABRE, MONTE CARLO, PARK AVENUE & REGAL article.
  7. NOTE: The fuel pressure may vary slightly when the fuel pump stops operating. After the fuel pump stops operating, the fuel pressure should stabilize and remain constant.
  8. Monitor the fuel pressure gauge for one minute. Does the fuel pressure decrease by more than 5 psi (34 kPa)? If yes, see FUEL SYSTEM DIAGNOSIS under FUEL SYSTEM in BASIC DIAGNOSTIC PROCEDURES - 3.8L BONNEVILLE, GRAND PRIX, IMPALA, LESABRE, MONTE CARLO, PARK AVENUE & REGAL article. If no, go to next step.
  9. Connect Fuel Injector Tester (J 39021, use J 39021-380 if supercharged), or equivalent. Set the amperage supply selector switch on the fuel injector tester to the BALANCE TEST 0.5-2.5 AMP position. Command the fuel pump ON and then OFF using a scan tool. Record the fuel pressure indicated by the fuel pressure gauge after the fuel pressure stabilizes. This is the first pressure reading. Record the fuel pressure value immediately after the fuel injector stops pulsing. The fuel pressure may rise after the fuel injector stops pulsing. DO NOT record the higher fuel pressure value. Energize the fuel injector by depressing the PUSH TO START TEST button on the fuel injector tester. Record the fuel pressure indicated by the fuel pressure gauge after the fuel injector stops pulsing. This is the second pressure reading. See Fig 1. Repeat procedure for each fuel injector. Subtract the second pressure reading from the first pressure reading for one fuel injector. The result is the pressure drop value. Obtain a pressure drop value for each fuel injector. Add all of the individual pressure drop values. This is the total pressure drop. Divide the total pressure drop by the number of fuel injectors. This is the average pressure drop. Does any fuel injector have a pressure drop value that is more than the average pressure drop or less than the average pressure drop by 1.5 psi (10 kPa)? If yes, go to next step. If no, diagnose by symptom. See SYMPTOMS in TROUBLE SHOOTING - NO CODES - 3.8L BONNEVILLE, GRAND PRIX, IMPALA, LESABRE, MONTE CARLO, PARK AVENUE & REGAL article.
  10. Clean the fuel injectors. See FUEL INJECTOR CLEANING . Did you complete the action? After repair, go to next step.
  11. Operate the system to verify the repair. Did you correct the condition? If yes, system is okay at this time. If no, diagnose by symptom. See SYMPTOMS in TROUBLE SHOOTING - NO CODES - 3.8L BONNEVILLE, GRAND PRIX, IMPALA, LESABRE, MONTE CARLO, PARK AVENUE & REGAL article.
Fig 1: Identifying Fuel Pressure Gauge Readings
G00226960Courtesy of GENERAL MOTORS CORP.