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Removal Procedure

    IMPORTANT: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Open the hood.
    2. CAUTION: If broken glass falls into the defroster outlets, it can be blown into the passenger compartment and cause personal injury.
  2. Cover and protect the following parts from broken glass:
    • The upper dash pad
    • The defroster outlets and A/C outlets
    • The seats and carpeting
  3. Disconnect the antenna cable. Refer to Antenna Cable Replacement in Entertainment.
  4. Remove the windshield wiper arms. Refer to Wiper Arm Replacement in Wipers/Washer Systems.
  5. Remove the cowl air inlet grille panel. Refer to Air Inlet Grille Panel Replacement in Body Front End.
  6. Remove the windshield frame appliques. Refer to Applique Replacement - Windshield Frame in Exterior Trim.
  7. Remove the rearview mirror. Refer to Rearview Mirror Replacement .
    8. Fig 1: Identifying Upper Reveal Molding from Windshield
    GM105242Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: The upper windshield reveal molding (1) fills the cavities between the body and windshield. The reveal molding cannot be reused.
  8. Remove the windshield reveal molding.
    9. Fig 2: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS CORP.
  9. If the windshield reveal molding will not release, use a utility knife in order to cut around the windshield in order to remove the windshield reveal molding (1).
    10. Fig 3: Separating Urethane Adhesive From Window
    GM379881Courtesy of GENERAL MOTORS CORP.
    IMPORTANT: Keep the cutting edge of the tool against the window. This will allow the urethane adhesive to be separated from the window.
  10. Use J 24402-A  , J 39032  or equivalent in order to remove the window. See Special Tools .
    • Leave a base of urethane on the pinchweld flange.
    • The only suitable lubrication is clear water.
    11. Fig 4: Separating Bottom Of Window
    GM379883Courtesy of GENERAL MOTORS CORP.
  11. Remove the bottom of the windshield from the urethane adhesive using a long utility knife or similar tool. Keep the cutting edge of the utility knife against the glass. Do this from inside the vehicle.
    12. Fig 5: Removing/Installing Windshield
    GM441419Courtesy of GENERAL MOTORS CORP.
  12. With the aid of an assistant, remove the windshield (1) from the vehicle.
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