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Home >> Chevrolet >> 2003 >> SSR Base >> Repair and Diagnosis >> Engine Mechanical >> Engine Exhaust System >> Repair Instructions >> Exhaust Seal Replacement >> Installation Procedure
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Installation Procedure

  1. Install the exhaust manifold pipe seal(s).
  2. Raise the catalytic converter or exhaust manifold pipe using the adjustable jackstands.
  3. Fig 1: View Of Right Exhaust Pipe Nuts
    GM858553Courtesy of GENERAL MOTORS CORP.
  4. Install the right exhaust manifold pipe nuts.
  5. Fig 2: View Of Left Exhaust Manifold Pipe & Nuts
    GM858550Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  6. Install the left exhaust manifold pipe nuts.

    Tighten:  Tighten the nuts to 50 N.m (37 lb ft).

  7. Remove the adjustable jackstands from catalytic converter or exhaust manifold pipe.
  8. Fig 3: View Of O2 Sensor Harness Routing
    GM664951Courtesy of GENERAL MOTORS CORP.
  9. Perform the following:
    1. Connect the oxygen sensor electrical connector (1).
    2. Connect the CPA retainer.
    3. Clip the oxygen sensor electrical connector to the hose clip.
  10. Fig 4: View Of O2 Sensor Harness Routing And Harness Mounting Brackets
    GM664828Courtesy of GENERAL MOTORS CORP.
  11. Perform the following:
    1. Connect the forward oxygen sensor electrical connector.
    2. Connect the CPA retainer.
    3. Install the clip around the engine harness and the oxygen sensor pigtail.
  12. Lower the vehicle.