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Home >> Chevrolet >> 2004 >> Classic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Introduction) - 2.2L (L61) >> Repair Instructions >> Air Cleaner Intake Duct Replacement >> Installation Procedure
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Installation Procedure

    Fig 1: View of Duct, Resonator Assembly, & Wheel House
    GM102626Courtesy of GENERAL MOTORS CORP.
  1. Install the duct and the resonator assembly through the wheel house opening.
    2. Fig 2: Expanded View of Resonator Assembly
    GM157821Courtesy of GENERAL MOTORS CORP.
  2. Verify the full engagement of the resonator assembly to the air cleaner inlet.
    3. Fig 3: Identifying Intake Duct Attaching Nut
    GM102619Courtesy of GENERAL MOTORS CORP.
    NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the duct attaching nut.

    Tighten:  Tighten the nut to 10 N.m (89 lb in).

    4. Fig 4: Identifying Air Cleaner Intake Duct Screws
    GM157623Courtesy of GENERAL MOTORS CORP.
  4. Install the 3 attaching fasteners (1) to the resonator.
  5. Install the left front wheelhouse panels. Refer to Front Fender Liner Replacement in Body Front End.
  6. Install the left front wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  7. Lower the vehicle.
  8. Install the screw (2) to the air cleaner intake duct.

    Tighten:  Tighten the screw to 10 N.m (89 lb in).

  9. Install the left front headlamp assembly. Refer to Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement in Lighting Systems.
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