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Home >> Chevrolet >> 2004 >> Classic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Introduction) - 2.2L (L61) >> Repair Instructions >> Fuel Hose/Pipes Replacement - Chassis >> Removal Procedure
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Removal Procedure

  1. Relieve the fuel system pressure. Refer to Fuel Pressure Relief Procedure .
  2. Disconnect the quick-connect fittings at the engine compartment fuel feed and return pipes. Refer to Quick Connect Fitting(s) Service (Metal Collar) .
  3. Plug the fuel pipes.
  4. Raise the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  5. Disconnect the quick-connect fittings at the fuel sender fuel feed and return connecting pipes. Refer to Quick Connect Fitting(s) Service (Plastic Collar) .
  6. Remove the exhaust heat shield.
    7. Fig 1: View Of Fuel Pipe Mounting Bolts
    GM102056Courtesy of GENERAL MOTORS CORP.
  7. Remove the fuel pipe mounting bolts from the body clips.

    In the repairable areas, cut a piece of fuel hose 100 mm (4 in) longer than portion of the pipe removed. If more than a 152 mm (6 in) length of pipe is removed, use a combination of steel pipe and hose so that hose lengths will not be more than 254 mm (10 in), including the hose overlap on the fuel pipe.

    8. Fig 2: Viewing Fuel Pipes In Body Clips
    GM102255Courtesy of GENERAL MOTORS CORP.
  8. Remove the fuel pipes from the body clips.
    9. Fig 3: View Of Fuel Hose/Pipe & Retainers At Vehicle Underbody
    GM49888Courtesy of GENERAL MOTORS CORP.
  9. Remove the fuel pipes (1).
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