LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2004 >> Classic >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Introduction) - 2.2L (L61) >> Repair Instructions >> Fuel Level Sensor Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    IMPORTANT:
    • Make sure the wires are routed under the fuel level sensor.
    • Make sure the tab locks in place.
    Fig 1: Identifying Fuel Level Sensor
    GM619296Courtesy of GENERAL MOTORS CORP.
  1. Install the fuel level sensor (1) by sliding the sensor down in the housing.
    2. Fig 2: Separating Upper Fuel Reservoir from Lower Reservoir
    GM619293Courtesy of GENERAL MOTORS CORP.
  2. Slide the upper reservoir into the lower reservoir (2).
  3. Connect the 2 wires into the connector and lock the connector with the retaining clip.
  4. Connect the fuel pump and fuel level sensor electrical connector and lock the connector with the retaining clip.
  5. Install the fuel sender assembly. Refer to Fuel Sender Assembly Replacement .
scientia non olet · About LEMON Manuals