LEMON Manuals: Even more car manuals for everyone: 1960-2025
Home >> Chevrolet >> 2004 >> Classic >> Repair and Diagnosis >> Steering >> Power Steering System >> Repair Instructions >> Power Steering Gear Replacement >> Installation Procedure
April 5, 2026: LEMON Manuals is launched! Read the announcement.

Installation Procedure

    Fig 1: View of Stabilizer Shaft
    GM441908Courtesy of GENERAL MOTORS CORP.
  1. Position the power steering gear (1) on the vehicle.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the mounting power steering gear bolts (2) to the frame (3).

    Tighten:  Tighten the mounting bolts to 110 N.m (81 lb ft).

  4. Install the power steering hoses to the steering gear. Refer to the following procedures:
  5. Install the stabilizer shaft. Refer to Stabilizer Shaft Replacement in Front Suspension.
  6. Fig 2: Identifying Stabilizer Shaft Links
    GM441911Courtesy of GENERAL MOTORS CORP.
  7. Install the intermediate steering shaft to the steering gear. Refer to Intermediate Steering Shaft Replacement in Steering Wheel and Column.
  8. Install the tie rod ends to the steering knuckle. Refer to Rack and Pinion Outer Tie Rod End Replacement .
  9. Install the stabilizer shaft links to the control arms. Refer to Stabilizer Shaft Link Replacement in Front Suspension.
  10. Install the tires and wheels. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  11. Lower the vehicle.
  12. Bleed the air from the power steering system. Refer to Bleeding the Power Steering System .
  13. Align the front wheels. Refer to Measuring Wheel Alignment in Wheel Alignment.