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Home >> Chevrolet >> 2004 >> Impala SS >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System 3.8L (Introduction) >> Repair Instructions >> Powertrain Control Module (PCM) Replacement >> Removal Procedure
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Removal Procedure

  1. Using a scan tool, retrieve the percentage of remaining engine oil. Record the remaining engine oil life.
    IMPORTANT: It is necessary to record the remaining engine oil life. If the replacement module is not programed with the remaining engine oil life, the engine oil life will default to 100%. If the replacement module is not programmed with the remaining engine oil life, the engine oil will need to be changed at 5000 km (3,000 mi) from the last engine oil change.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure in Engine Electrical.
  3. Remove the left front inner fender brace. Refer to Brace Replacement - Front Fender Upper Diagonal in Body Front End.
  4. Remove the air cleaner intake duct. Refer to Air Cleaner Intake Duct Replacement .
  5. Remove the air cleaner housing cover screws (2).
  6. Remove the air cleaner housing cover (1).
  7. Fig 1: View Of Air Cleaner Housing, Bolts, PCM & Harness
    GM444496Courtesy of GENERAL MOTORS CORP.
  8. Without disconnecting the PCM electrical connectors, remove the PCM and the wiring harness from the air cleaner housing assembly (3).
  9. Disconnect the PCM electrical connectors and remove the PCM.