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Home >> Chevrolet >> 2004 >> Malibu Base >> Repair and Diagnosis >> Engine Performance >> System >> Engine Control System (Introduction) - 2.2L (L61) >> Repair Instructions >> Spark Plug Replacement >> Installation Procedure
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Installation Procedure

    NOTE: Refer to Fastener Notice in Cautions and Notices.
    NOTE: Do not coat spark plug threads with anti-seize compound. If anti-seize compound is used and spark plugs are over-torqued, damage to the cylinder head threads may result.
  1. Install the spark plugs.

    Tighten:  Tighten the spark plugs to 20 N.m (15 lb ft).

    Specification:  The spark plug gap is 1.1 mm (0.45 in).

  2. Apply dielectric compound to the spark plug boots and make sure no corrosion is present.
  3. Fig 1: Installing Ignition Coil Housing To Cam Cover And Attachment Bolts (2.2L)
    GM895912Courtesy of GENERAL MOTORS CORP.
  4. Install the ignition coil housing to cam cover and attachment bolts.

    Tighten:  Tighten the ignition coil housing bolts to 10 N.m (89 lb in).

  5. Connect the EI module harness connector. Push in until a click is heard and pull back to confirm a positive engagement.